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China, Chinese High-Performance Gantry Welding Equipment - Industrial Customization Available1 Industrial Products Supplier Manufacturer Details, price list catalog:
China Industrial Products Supplier Manufacturer List Catalog
Welding EquipmentFriction WelderHigh-Performance EquipmentIndustrial Equipment
Jiangsu Hupan Welding Technology Co., LTD
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Product Description Product Description1, Product OverviewIntroducing the epitome of precision and efficiency in welding technology: the dynamic gantry friction stir welding equipment, a marvel crafted for large-scale workpieces. This cutting-edge device features a revolutionary movable gantry structure while ensuring the workpiece remains perfectly fixed, empowering it to tackle intricate welding tasks across domains such as new energy vehicles, rail transit, and aerospace. At its heart lies the innovative solid-phase connection methodology of friction stir welding. This process harnesses the thermal energy generated by the high-speed rotation of the stirring head, coupled with the friction on the workpiece, to seamlessly weld materials in a thermoplastic state. Remarkably, this breakthrough technology eliminates the need for additional filling materials or protective gases, championing a process that is both green and environmentally conscientious.2, Product Features1. Unmatched Precision in Motion Control: This equipment is engineered to execute even the most intricate trajectory welding tasks with exquisite precision, fulfilling the highest standards of welding accuracy.2. Advanced High-Speed Stirring Head: Elevate your welding operations with enhanced efficiency and superior weld quality, thanks to the state-of-the-art high-speed stirring head.3. Versatile Welding Modes: The equipment boasts a dual-mode operation, offering both manual and automatic control with options for constant displacement and constant pressure, adapting to diverse welding scenarios.4. User-Centric Operation Interface: Experience seamless operation with an intuitive interface designed for ease of use and simplicity, ensuring accessibility for all operators.5. Robust and Reliable Lubrication System: Ensure longevity and consistent performance with a reliable lubrication system designed to extend the equipment's service life.6. Exemplary Structural Stability: Featuring a vertical structure with fixed workpieces and dynamic horizontal movement of gantry columns, the robust cast bed withstands significant axial loads, ensuring unwavering stability.7. Expansive Stroke Worktable: Catering to large-sized workpieces, the generously sized worktable supports automatic loading/unloading and a dual station layout, significantly optimizing equipment efficiency. 3, Technical parameters (it seems that parameters should not appear in the introduction and can be deleted at discretion)1. Versatile Welding Materials: Ideal for various metal materials, including aluminum alloy (thickness: 1-16mm), magnesium alloy (thickness: 1-16mm), and copper alloy (thickness: 1-8mm).2. Diverse Weld Seam Types: Expertly handles straight line welds and complex two-dimensional curved plane welds.3. Equipment Dimensions: A robust structure measuring 6530mm x 3160mm x 3140mm in length, width, and height, respectively.4. Generous Workbench Size: With dimensions of 3000mm × 1600mm, the workbench accommodates diverse workpieces for varied welding requirements.5. Ample Welding Space: Offers a spacious 700mm area for dynamic welding operations, ensuring ease and flexibility.6. Flexible Feed Rates and Axis Strokes: X-axis (feed rate 0-6000mm/min, stroke 3000mm), Y-axis (feed rate 0-6000mm/min, stroke 1500mm), Z-axis (feed rate 0-3000mm/min, stroke 500mm) - customizable to meet the exacting needs of your welding processes.7. Versatile Spindle Speed: Adjustable between 0-3000rpm to cater to various welding material requirements and process speeds.8. Adjustable B-axis Inclination Angle: Continuously adaptable within a range of ± 5 °, facilitating precise angle adjustments of the mixing head for varying welding conditions.9. Comprehensive C-axis Travel: An extensive ± 360 ° range enables seamless welding of any planar curved weld seam, accommodating even the most complexly shaped workpieces.4, Application Fields- New Energy Vehicle Innovations: Crucial in welding components such as battery trays, battery busbars, motor housings, and liquid cooling plates, empowering the next generation of vehicular technology.- Pioneering Energy Storage Solutions: Essential for welding crucial components like energy storage boxes and bottom plates, meeting the escalating demands of state-of-the-art energy storage equipment.b65caa37Product ParametersEquipmentThe dynamic gantry friction stir welding equipment Descriptiondynamic gantry, 2D weldingNominal welding thickness (mm, 6xxx aluminum alloy)1~16Installation spaceWorktable length3000mmWorktable width1600mmWorking travelX-axis3000mmY-axis1500mmZ-axis500mmB-axis±5oC-axis±360oWorking speedX-axis0~6000mm/minY-axis0~6000mm/minZ-axis0~3000mm/minB-axisManualC-axis20rpmSpindle maximum no-load speed (rpm, max.)3000Spindle power (KW, max.)18Motion axisCPUCNC + touch screenControl modeConstant pressureX-axisAC servo + screwY-axisAC servo + screwZ-axisAC servo + screwB-axisManualC-axisAC servo gear pairAuxiliary functionsLightingLED lightLubricationCentralized automaticMonitoringHD cameraOverall dimensions (mm)Length (X-direction)6530Width (Y-direction)3160Height (Z-direction)3140Company ProfileFAQQ1.What is the Trade Term?A1:Ex-work factory , FOB Shanghai, FOB Tianjin, CIFQ2. How long is the guarantee (period)?A2: Two years quality warranty .Q3.what kind of service can you provide for FSW ? A3: We can provide turn-key service, including FSW equipment and jig design, manufacturing, debugging, delivery and also welding processing. The customer just give us a blueprint, and then we make it real. Q4.How long is delivery time for FSW equipment? A4: For standard machines, within 60-75days upon receive deposit, for customized machine, the time depends on complexity of the machine. Q5.What is the Payment term?A5:T/T or L/C at sight. 40% Deposit for start the production, the balance before the shipment when goods are ready.Q6.What is the packing details?A6: The goods are installed in the fumigation carte, which meets requirements of Custom. Q8.What kind of documents we will provide to you?A8: B/L, Commercial Invoice, Packing List, Certificate of Original. with these documents you or your borker can do the customsdeclaration at your side.Q9. During shipping, if there is a damage to products, how do you get replacement?A9: During shipping, our shipping agency will try to ensure the safety of the goods. If there is a damage to products, they wouldbe responsible for the damage .If it is not a very serious problems ,we will help you and compensate you the damaged parts.Q10. If there are any missing parts in our shipment, how long it takes for you to send?A10: If there is some small missing components, we will DHL to you ASAP within one week.
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