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China, Chinese Efficient Welding Solutions: Dynamic Friction Welding Equipment From China1 Industrial Products Supplier Manufacturer Details, price list catalog:
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Welding EquipmentFriction WelderDynamic Friction Welding EquipmentEfficient Welding Equipment
Jiangsu Hupan Welding Technology Co., LTD
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Product Description Product Description1, Product OverviewIntroducing Jiangsu Hupan Welding Technology Co., LTD's cutting-edge Dynamic Friction Welding Equipment, a marvel of precision engineering designed for the seamless welding of large-scale workpieces. This innovative device features a unique gantry structure that is mobile, allowing the fixed workpiece to be expertly welded in complex industrial sectors such as new energy vehicles, rail transit, and aerospace. Embracing the solid-phase connection technology of friction stir welding, this equipment leverages the high-speed rotational heat of the stirring head and the friction-induced heat of the workpiece. This ingenious process welds materials in a thermoplastic state, eliminating the need for additional filling materials and protective gases, thus ensuring a sustainable and eco-friendly welding solution.2, Product Features1. Precision Motion Control: Experience unparalleled accuracy in executing intricate welding trajectories, perfectly tailored to meet the highest standards of precision welding.2. High-Speed Stirring Head: Revolutionize your welding processes with enhanced efficiency and superior weld quality, courtesy of our fast-rotating stirring head.3. Versatile Welding Modes: Seamlessly transition between manual and automatic control modes, with dual-mode options for constant displacement and constant pressure to suit diverse welding tasks.4. Intuitive Operation Interface: Enjoy a user-centric design that simplifies operation and enhances user experience with its straightforward and accessible interface.5. Dependable Lubrication System: Maximize the longevity and reliability of your equipment with our robust lubrication system, ensuring consistent and stable performance over time.6. Structural Stability: The equipment's vertical structure, combined with fixed workpieces and horizontally moving gantry columns, delivers exceptional stability and withstands substantial axial loads, thanks to its integrated cast bed.7. Expansive Stroke Worktable: Our generously sized worktable caters to the demands of large-scale workpieces, featuring automated loading/unloading and dual-station configurations to boost operational efficiency. 3, Technical Parameters1. Welding Materials: Adapt to various metal compositions like aluminum (1-16mm thickness), magnesium (1-16mm thickness), and copper alloys (1-8mm thickness) with ease.2. Versatile Seam Types: Skillfully weld straight line seams or complex two-dimensional curved plane seams.3. Equipment Dimensions: This powerful device has dimensions of 6530mm x 3160mm x 3140mm, perfectly designed for robust applications.4. Workbench Size: Spanning 3000mm × 1600mm, the workbench accommodates a vast range of workpiece sizes for versatile applications.5. Ample Welding Space: A generous 700mm of space ensures optimal conditions for intricate welding operations.6. Dynamic Axis Movement: With X-axis feed rates of 0-6000mm/min (stroke: 3000mm), Y-axis feed rates of 0-6000mm/min (stroke: 1500mm), and Z-axis feed rates of 0-3000mm/min (stroke: 500mm), you can adjust according to your specific welding requirements.7. Variable Spindle Speed: Ranging from 0 to 3000rpm, the spindle speed is versatile enough to meet the demands of various welding materials and techniques.8. Adjustable B-axis Angle: Easily modify the B-axis inclination angle (± 5°) for optimal mixing head positioning, tailored for diverse welding conditions.9. Comprehensive C-axis Travel: Achieve seamless welding of any planar curved seams with a full ± 360° travel range, perfect for complex workpiece designs.4, Application FieldsIn the realm of new energy vehicles, our dynamic welding solutions are indispensable for crafting battery trays, busbars, motor housings, and liquid cooling plates with precision and reliability.Energy Storage Excellence: Perfectly suited for fabricating energy storage boxes and bottom plates, meeting the high standards of the energy storage equipment industry with finesse.ec017952Product ParametersEquipmentThe dynamic gantry friction stir welding equipment Descriptiondynamic gantry, 2D weldingNominal welding thickness (mm, 6xxx aluminum alloy)1~16Installation spaceWorktable length3000mmWorktable width1600mmWorking travelX-axis3000mmY-axis1500mmZ-axis500mmB-axis±5oC-axis±360oWorking speedX-axis0~6000mm/minY-axis0~6000mm/minZ-axis0~3000mm/minB-axisManualC-axis20rpmSpindle maximum no-load speed (rpm, max.)3000Spindle power (KW, max.)18Motion axisCPUCNC + touch screenControl modeConstant pressureX-axisAC servo + screwY-axisAC servo + screwZ-axisAC servo + screwB-axisManualC-axisAC servo gear pairAuxiliary functionsLightingLED lightLubricationCentralized automaticMonitoringHD cameraOverall dimensions (mm)Length (X-direction)6530Width (Y-direction)3160Height (Z-direction)3140Company ProfileFAQQ1.What is the Trade Term?A1:Ex-work factory , FOB Shanghai, FOB Tianjin, CIFQ2. How long is the guarantee (period)?A2: Two years quality warranty .Q3.what kind of service can you provide for FSW ? A3: We can provide turn-key service, including FSW equipment and jig design, manufacturing, debugging, delivery and also welding processing. The customer just give us a blueprint, and then we make it real. Q4.How long is delivery time for FSW equipment? A4: For standard machines, within 60-75days upon receive deposit, for customized machine, the time depends on complexity of the machine. Q5.What is the Payment term?A5:T/T or L/C at sight. 40% Deposit for start the production, the balance before the shipment when goods are ready.Q6.What is the packing details?A6: The goods are installed in the fumigation carte, which meets requirements of Custom. Q8.What kind of documents we will provide to you?A8: B/L, Commercial Invoice, Packing List, Certificate of Original. with these documents you or your borker can do the customsdeclaration at your side.Q9. During shipping, if there is a damage to products, how do you get replacement?A9: During shipping, our shipping agency will try to ensure the safety of the goods. If there is a damage to products, they wouldbe responsible for the damage .If it is not a very serious problems ,we will help you and compensate you the damaged parts.Q10. If there are any missing parts in our shipment, how long it takes for you to send?A10: If there is some small missing components, we will DHL to you ASAP within one week.
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