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China, Chinese Eco-Conscious Steam Compressor for Sustainable Vanadium Extraction Solutions1 Industrial Products Supplier Manufacturer Details, price list catalog:
China Industrial Products Supplier Manufacturer List Catalog
CompressorCentrifugal CompressorEco-Conscious CompressorSustainable Compressor
NANTONG DART-RICH FAN CO.,LTD
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Product Description Product DescriptionMVR, which stands for Mechanical Vapor Recompression, is a cutting-edge energy-saving technology designed to significantly reduce external energy consumption by ingeniously reutilizing secondary steam energy. The fundamental principle involves the compression of secondary steam—produced by the evaporator—using a highly efficient steam compressor. This process transforms electrical energy into thermal energy, thereby increasing the pressure and temperature of the secondary steam. This elevated temperature and pressure enable the steam to return to the evaporator, heating materials to generate evaporation. Through this innovative method, the latent heat of vaporization from the secondary steam is impressively recycled, promoting unparalleled energy efficiency and sustainability.The DM series Single-stage Geared Steam Compressor is a marvel of engineering, comprising an integrated compressor body, coupling, gearbox, lubrication system, motor, electric instrumentation, and an anti-surge control system. Its design is compact, ensuring easy maintenance and reliability, making it an ideal choice for efficient and sustainable steam compression solutions.Installation Instructions3.3.1 The compressor base should be seated firmly on the foundation. Carefully place wedge-shaped shims beneath the base to ensure the unit is perfectly level.Alternately arrange two wedge-shaped irons, achieving ideal leveling of the unit. Then, securely spot weld the wedge irons at 4~5 points. It is crucial that these wedges arecrafted and installed by you, tailored to the exact needs of your installation. Ensure that the contact surface is impeccably finished to guarantee even contact, allowing theinclined plane to rest securely. Note that the bearing capacity of the wedge iron should not exceed 40Kg/cm2. This precision ensures optimal performance and longevity.3.3.2 Employ a level to determine the unit's stability. The accuracy required for the unit leveling is as follows: an axial level of 0.05/1000mm and a horizontallevel of 0.10/1000mm. This meticulous precision is key to the unit's efficient operation.3.3.3 Centering the coupling is a crucial step. Before commencing alignment, ensure these critical prerequisites:1) Deactivate the main power supply to ensure safety;2) Dismantle the coupling shield with care;3) Detach the diaphragm coupling's intermediate section thoughtfully;4) Inspect the motor's installation surface for cleanliness and absence of any foreign objects;5) Ensure that the motor's bolt holes are appropriately sized, allowing for easy loosening and alignment adjustments;6) Acquire sufficient stainless steel gaskets to securely cover the motor feet. These gaskets must be pristine and flat. Avoid using elongated, thin gaskets for adjustments;7) Utilize a dial indicator or laser alignment meter with 0.01mm accuracy, supplied by the customer, for precise alignment;8) Ready the bracket to support the dial indicator as demonstrated in the accompanying illustration;9) Employ the motor wheel hub mounting bracket to position a dial indicator on the wheel hub’s edge, aligning the probe on the compressor wheel hub's outer edge;10) Adjust the motor feet's bolts to align the compressor and motor center lines. Ensure the maximum deviation of the outer circle does not exceed 0.05mm, with the motor shaft center line slightly elevated. The coupling end face deviation should be between 0.03~0.05mm;11) Firmly tighten the motor foot bolts, then reassess the coupling's outer circle and end face runout to confirm precision;12) Subsequent to the motor idling test, reinstall the coupling's intermediate section.3.3.4 Post adjustment of levelness and alignment, ensure anchor bolts are tightly secured. After the initial mechanical operation, it is advisable to loosen and retighten them to maintain optimal stability.3.3.5 The impeller is a high-speed dynamic component. Entry of any solids or liquids can result in irreversible damage to the compressor. Hence, it is paramount to maintain clean inlet and outlet pipelines that adhere to the system's steam corrosion standards. Pipelines not meeting these standards must be rectified. It is stronglyrecommended to install solid-liquid separation devices, such as gas scrubbers or sedimentation tees, prior to the compressor's inlet straight pipe.3.3.6 When installing inlet and outlet pipes of the compressor, adhere to the PI diagram for relevant pipeline accessories. Ensure that the pipeline’s weight is supported by a separate bracket, not the compressor itself, to avoid undue stress.3.3.7 Upon the seamless installation of the main fan along with its state-of-the-art ancillary equipment and once the concrete achieves full solidity, it's the perfect moment to initiate a comprehensive operational test of the compressor. This critical phase ensures that every component is primed and ready for efficient performance.3.3.8 The electric control cabinet must be strategically positioned within a convenient 5-meter range from the compressor. For optimal safety and efficiency, it is crucial to connect the wiring from the compressor to the electric control cabinet using threading pipe, ideally running underground. Once the electric control cabinet stands in its designated position, effortlessly link the wiring terminals within the cabinet to the remote DCS lines, securing a smooth and reliable connection.Company ProfileFounded in the vibrant year of 1966, Nantong Dart-Rich Fan Co., LTD. (previously known as State-Owned Nantong Fan Factory) embarked on an evolutionary journey with a significant shift in its equity structure in June 2019. This transformation ushered the company into a new era as a dynamic partnership enterprise, propelling its rapid development forward. As part of this expansion, Dart-Rich (Hunan) Fan Co., Ltd. was strategically established in December 2020 to further meet the burgeoning demands of the market. The company embraced cutting-edge German technology in 2004, leading to remarkable advancements in enhancing product stability, reliability, efficiency, and durability. This includes breakthroughs in reducing noise levels, improving wear and temperature resistance. Proudly, Dart-Rich is the principal drafter of the standard for integral geared assembly type centrifugal steam compressors.Certified with ISO9001, ISO14001, and ISO45001, Dart-Rich's portfolio showcases an impressive range of steam compressors, fans, and blowers. These products are integral to diverse industries, including metallurgy, chemical industry, electric power, environmental protection, building materials, light industry, and new energy sectors. Furthermore, we offer cutting-edge system optimization solutions and comprehensive maintenance services for the energy-efficient renovation of wind systems.At the heart of Dart-Rich is an unwavering commitment to innovation across management, mechanisms, culture, and technology. Our pursuit of digital intelligence, striver culture, and 'three wisdom' initiatives reflects our deep market insight. By continuously fostering organizational growth, we enhance our customer service capabilities, steering the company towards rapid and sustainable development.Guided by the core values of "Honesty and Trustworthiness; Dedication and Professionalism; Altruism and Mutualism", Dart-Rich is dedicated to elevating enterprise value, maximizing customer value, and fostering a community of shared growth and responsibility. Our ultimate vision is to establish ourselves as the pioneering leader in reliable green fluid machinery, benefiting all stakeholders.Our Advantages1. Embrace unparalleled efficiency with our high-performing 3D flow semi-open impeller, featuring a state-of-the-art aerodynamic and structural design. This innovation ensures an advanced impeller profile and bestows the blower with an extensive range of stable operating conditions. Experience peak performance as the main machine achieves a stellar polytropic efficiency of up to 88%!2. Revel in the innovation of a vaneless diffuser that broadens the operational spectrum, enabling the compressor to perform magnificently over a wide range of conditions.3. Discover the ingenuity of our design, where the gearbox and compressor are seamlessly integrated into a compact structure, optimizing both space and performance.4. Our product is a marvel of engineering—a fully integral skid-mounted package comprising a compressor, gear box, and motor. This design facilitates ease of transportation and installation, making setup a breeze.5. Delight in a high degree of automation that guarantees unparalleled reliability, superior efficiency, and significant energy savings. Operating our product is not only simple but a testament to cutting-edge technology.After Sales Service1. At NANTONG DART-RICH FAN CO., LTD, we passionately uphold our "intelligent service" philosophy, characterized by unmatched precision and comprehensive coverage. With 13 strategically located marketing service centers across China, complemented by an expansive global sales and service network, we ensure that our reach and responsiveness know no bounds.2. Our dedicated after-sales service personnel are always prepared with passports at the ready, allowing for prompt international maintenance response. We pride ourselves on offering you seamless, 24-hour service support throughout every stage of your project.3. "1191" Service Commitment: Delivering unparalleled efficiency, we guarantee a feedback on on-site issues within a swift 1 minute; service demand response in just 1 hour; a detailed solution reply within 9 hours; and professional personnel on-site within a mere 1 day. 4. For prompt assistance, reach out to our after-sales service hotline at 0086-400-625-2668.FAQQ1. Are you a factory?A1. Yes, Dart-Rich has production base in Nantong City Jiangsu Province and Yueyang City, Hunan Province China.Q2. Where is your factory?A2. Our Production base in Nantong City Jiangsu Province, and we have other factory in Hunan.Q3. How long is your warranty?A3. We insist on providing customers with the best protection, the whole machine, 24 months warranty, 36 months warranty for the host.Q4. What certification do you have?A4. At present, we have passed ISO 9001, ISO 14001, ISO 45001 and so on.Q5. What accessories do you use for your machine?A5. Our spare parts and hosts only cooperate with big brands, we insist on winning customers with quality.Q6. How many years of history does your factory have?A6. Our factory started in 1966, we insist on continuous innovation and research and development. In June 2019, the equity structure reform was carried out and the company became a partnership enterprise; to meet the needs of the company's rapid development, Dart-Rich (Hunan) Fan Co., Ltd. was established in December 2020.Q7. Do you have an official website?A7. If you have any questions, please feel free to contact us.Performance RangeThis remarkable product line boasts an entire range of state-of-the-art pneumatic technology, sourced from advanced international stage models and groundbreaking design software. This empowers us to offer our clients swift and precise model selection. Our diverse array of products is organized into an impressive 18 series, each capable of handling flow rates between 1-240 t/h and supporting temperature increases of 8-24oC. Experience unparalleled efficiency and innovation with our product offerings!Application Areas1. Heat Pump Distillation: Utilize our state-of-the-art Eco-Conscious Steam Compressor to enhance efficiency in heat pump distillation, ensuring a more sustainable process.2. Waste Heat Recovery: Revolutionize your operations by recovering waste heat effectively with our cutting-edge compressor, promoting energy conservation and efficiency.3. Environmental Protection Field: Experience remarkable improvements in industrial wastewater treatment, including lithium battery wastewater and landfill leachate treatment. Our solutions also excel in sodium and potassium separation from waste incineration fly ash leachate, making environmental protection more impactful.4. Lithium-Ion Battery Industry: Our solutions cater to diverse processes such as salt lake lithium extraction, iron phosphate devices, and wastewater treatment for both ternary precursor and disassembly of lithium batteries, ensuring optimal recycling for nickel batteries.5. New Energy Industry: Propel ahead in the new energy sector with advanced treatment for photovoltaic and polycrystalline silicon wastewater, aiding in cleaner energy production.6. Food & Beverage Industry: Enhance your food processing capabilities with efficient concentration and extraction of amino acids like alanine, sugar liquid concentration and drying, and beverage jam concentration.7. Pharmaceutical Industry: Elevate the production processes of Chinese and Western medicines through superior evaporation, concentration, crystallization, and drying solutions for a more effective pharmaceutical output.8. Chemical Industry: Optimize chemical production with advanced solutions for caprolactam polymerization, polylactic acid PLA devices, nylon 66 production, chelating agent evaporation crystallization, fragrance purification, and more.9. Metallurgical Industry: Transform the treatment of sintering desulfurization, coking, vanadium extraction, and smelting wastewater with our innovative compressor technology.10. Power Industry: Enhance the treatment of desulfurized wastewater from power stations, contributing to a cleaner and more efficient power industry.
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