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China, Chinese Compact Drive Pulley with High-Strength Alloy for Space-Limited Setups1 Industrial Products Supplier Manufacturer Details, price list catalog:
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Conveyor PartsOther Conveyors PartsHigh-Torque Drive PulleyAnti-Slip Drive Pulley
Qingdao Haoyang Casting Machinery Co., Ltd
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Product DescriptionProduct DescriptionPurpose: In the complex production environment of high temperature, high dust, and heavy loads in the foundry industry, pulleys serve as core components of the transmission system, and their performance directly affects the stability and efficiency of production lines. Traditional transmission components often face challenges in foundry production, including high load impacts, significant noise and vibration, and complex maintenance issues, which seriously restrict production progress.In casting production, situations such as the start and stop of material transportation and unstable equipment operation can generate significant load impacts, which are highly likely to damage transmission components. The belt drive system of the drive pulley acts as an "elastic cushion" that can effectively absorb and mitigate these impacts. When transporting heavy loads such as sand and gravel suddenly starts, the elastic deformation of the belt can disperse instantaneous impact forces, avoiding rigid damage to critical components such as motors and bearings. This reduces equipment failure rates by more than 60%, extends the overall service life of equipment, and lowers maintenance costs and downtime.Specification The casting production process is complex and often requires adjustment of the transmission system based on different process requirements. The drive pulley has a simple structure, without complex gear meshing or chain drive components. By adjusting the belt tension, the transmission ratio can be easily changed to meet the requirements of different material conveying speeds and torque. Moreover, belt replacement is convenient and does not require specialized tools or complex technology. Ordinary workers can complete the task after simple training, greatly reducing maintenance difficulty and time costs while improving production flexibility. In the noisy environment of the foundry workshop, the high noise and strong vibration of traditional transmission equipment not only affect the physical and mental health of workers but also may interfere with the operation of precision equipment. The Drive pulley adopts an optimized groove design and high-quality belts. During operation, the belts fit closely and smoothly with the grooves, and the operating noise can be controlled below 75 decibels, with a vibration amplitude of less than 0.1mm. This ensures the stability of the equipment during long-term operation, creating a relatively quiet working environment for workers. At the same time, it reduces problems such as loosening and wear of components caused by vibration, further enhancing the reliability of the equipment.Compared to precise meshing drives such as gears and chains, drive pulleys have more relaxed requirements for manufacturing and installation precision. In the harsh environment of casting workshops with high temperatures and heavy dust, gear drives are prone to jamming when dust enters the meshing gap, and they require extremely high parallelism and coaxiality during installation. In contrast, drive pulleys can still operate normally even with slight installation errors. This not only reduces production enterprises' requirements for specialized processing equipment and installation personnel but also decreases equipment commissioning time and rework costs due to installation precision issues, allowing enterprises to allocate more resources to core production processes.The casting workshop is equipped with numerous machines and features a compact spatial layout, requiring high adaptability of the drive system's wheelbase. The center distance between the two shafts of the drive pulley can be adjusted within a range of 1 to 5 meters, easily accommodating both long-distance material conveying belt conveyors and small auxiliary equipment with limited space. Enterprises can flexibly adjust equipment positions and drive system wheelbases based on actual workshop space and production process requirements, optimize workshop layout, improve space utilization, and ensure smoother and more efficient production processes.Core Advantages Standard Installation Procedure1. Strict Groove Inspection to Lay a Solid Foundation for QualityBefore installation, conduct a comprehensive and detailed inspection of the Drive pulley grooves according to European standards. Use professional calipers, projectors, and other measuring tools to ensure that groove dimensions including width, depth, and angles are controlled within ±0.05mm tolerance, and that the groove surface is free of scratches, burrs, and depressions. Only pulleys that pass these strict inspections and fully comply with EN 22211 standards can proceed to the subsequent installation process, ensuring the stability and reliability of the transmission system from the source.2.Thorough Component Cleaning to Eliminate Hidden DangersPerform deep cleaning on all component surfaces of the pulley, including hub holes, taper sleeves, and bolt holes. Use lint-free cloths with specialized cleaning agents to thoroughly remove oil stains, rust, dust, and other impurities, ensuring a clean and residue-free component surface. This crucial step prevents impurities from entering the transmission system, maintains the fitting precision between the pulley and shaft, prevents component wear and failure due to impurity friction, and lays the foundation for stable operation after installation.3.Precise Taper Sleeve Installation for Secure ConnectionAfter cleaning, accurately embed the taper sleeve into the pulley, ensuring complete alignment of all screw holes between the sleeve and pulley groove. Apply specialized lubricant with high-temperature and high-strength properties evenly on the screw and thread of the European standard pulley to reduce friction resistance between threads, facilitating installation and disassembly. Then, screw the bolts into the installation holes without tightening them completely, leaving room for adjustment and ensuring flexibility and accuracy during installation.Product model parametersPackaging & ShippingPrecision components (such as mixing arm bearings and PLC control panels) are packed in shockproof wooden boxes with internal cushioning foam for fixationMain structures are covered with wear-resistant and rainproof cloth, sealed with stretch wrap to provide multiple protections against moisture, dust, and impactsFragile accessories are individually packed in anti-static bags, accompanied by detailed inventory lists for easy checkingExport orders are provided with container shipping services, with advance completion of wooden box fumigation, commodity inspection and other procedures to ensure compliance with international transportation standardsFor large units, coordination with lifting teams for on-site guidance is available to prevent equipment damage from improper handling and ensure smooth transition to installation phaseAfter Sales ServiceCompany ProfileProfessional resin sand processing equipmentQingdao Haoyang Casting Machinery Co., Ltd. was established in 2016.Qingdao Haoyang Casting Machinery Co., Ltd. is located in Qingdao, the hometown of cast-ing, a world-famous coastal city. Coveringan area of about 16,000 m', it is a professional equipment manufacturing company integrating design, development, manufacturing,installation and after-sales service.20-200 tons/h clay sand mechanized molding line sand treatment equipmentAnnual output of 1000-10000 tons Casting self-hardening resin sand production line equipment Annual output of 1000-6,000 tonsCasting water glass sand production line equipmentAnnual output of 3000-6,000 tons Casting thermal coating sand production line equipmentV-style modeling production line equipment and stand-alone supporting equipmentDisappearing mold production line engineering and stand-alone supporting equipmentMolding machine, molding machine, sandblasting machine, electric furnace, wire feeding machine, environmental protection dust collector and other casting machinery and smelting equipment Qingdao Haoyang Casting Machinery Co., Ltd. will adhere to innovation, continue to improve quality service, and make efforts to become a manufacturer of high-quality casting machinery and smelting equipment!FAQPlease enter the title here1. who are we?We are based in Shandong, China, start from 2020,sell to Eastern Asia(50.00%),Africa(30.00%),Mid East(20.00%). There are totalabout 11-50 people in our office.2. how can we guarantee quality?Always a pre-production sample before mass production; Always final Inspection before shipment;3.what can you buy from us?foundry machinery,Clay sand equipment,Resin sand equipment,Coating sand equipment,Old sand recycling equipment4. why should you buy from us not from other suppliers?The company has a long history and strong service and operational capabilities, as well as customization capabilities5. what services can we provide?Accepted Delivery Terms: FOB,CFR,CIF,EXW;Accepted Payment Currency:USD,EUR,JPY,CAD,AUD,HKD,CNY;Accepted Payment Type: T/T,L/C,D/P D/A,MoneyGram,PayPal,Western Union;Language Spoken:English,Chinese,Spanish,Japanese,GermanContact us right away!
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