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IPDBChina IndustryMetallurgy, Mineral & Energy



China, Chinese 1600mm Width 70mm Roll Diameter CNC Roll Leveling Machine1 Industrial Products Supplier Manufacturer Details, price list catalog:

China Industrial Products Supplier Manufacturer List Catalog
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Metallic Processing MachineryMetal Straightening MachinerySteel Roll Leveling MachineRolling Machine

Guangdong Mahatma Intelligent Equipment Co., Ltd.

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Product Description  Product ParametersModelVST42 SeriesVST70 SeriesVST90 SeriesVST120 SeriesVST150 SeriesVST200 SeriesRoll diameter427090120150200Width0-600mm0-1600mm0-1600mm0-2100mm0-2100mm0-2100mmRated thickness0.4-3.0mm0.8-6.0mm3.0-8.0mm4.0-12.0mm6.0-18.0mm8.0-25.0mmNumber of rolls191313131313Shortest part70120150190240310Leveling speed0-15m/min0-15m/min0-12m/min0-12m/min0-12m/min0-12m/minVoltage3-phase 380v3-phase 380v3-phase 380v3-phase 380v3-phase 380v3-phase 380vModelVST70-200-13VST70-400-13VST70-600-13VST70-800-13VST70-1000-13VST70-1300-13VST70-1600-13Roll diameter0-200MM0-400MM0-600MM0-800MM0-1000MM0-1300MM0-1600MMWidth70707070707070Rated thickness1.0-6.01.0-6.01.0-6.01.0-6.01.0-6.01.0-6.01.0-6.0Number of rolls13.0 13.0 13.0 13.0 13.0 13.0 13.0 Shortest part120120120120120120120Leveling speed0-15m/min0-15m/min0-15m/min0-15m/min0-15m/min0-15m/min0-15m/minVoltage3-phase 380v3-phase 380v3-phase 380v3-phase 380v3-phase 380v3-phase 380v3-phase 380vMain parameters of equipment and accuracy requirements after machining:      SerialParameter nameContent        1Roller diameterΦ70mm        2Numbers of Roller13        3Width range0mm - 600mm        4Thickness range0.8-6.0mm        5Shortest workpieces120        6Leveling Speed0-15m/min        7Transmission modeGear drive        8Control SystemManual        9Size1.46*1.21*1.62m       10Leveling Accuracy0.5mm/100*100mmList of main purchased parts: SerialNameBrand1Main drive motorChina Fangli2Main drive reducerLVSU3BearingNSK4Frequency converterDelta5Electric applianceOMRON6Leveling rollMAHATMA7Main gearMAHATMA8Feeding and discharging platformMAHATMA9Cleaning clothNormalTechnical service requirements:The on-site services to be undertaken by the seller include but are not limited to the following:1) During the important commissioning of the buyer's equipment, in case of unstable operation or failure of the equipment, the Seller shall, according to the buyer's needs, timely send professionals to the site for long-term support, eliminate the failure and ensure stable operation; The duration and times of on-site security shall be determined according to the use needs of the buyer, and the Seller shall actively cooperate.2) During the field commissioning of the buyer's equipment, the Seller shall respond within 48 hours after receiving the fault information from Party A, arrive at the site within 72 hours, and eliminate the fault within 1 working day.3) After the equipment passes the acceptance, the warranty period shall refer to the requirements of the corresponding clauses of the contract.4) After the equipment warranty period (1 years, calculated from the date of delivery), a wide range of preferential technical support will be provided for life. Why should we Level it?The Leveling principleRoll leveling is a simple and fast method to obtain high precision flat parts, plates or strips. In the past, for example, correction had to be done only by experienced older workers. And for roller leveling, anyone can quickly and easily master the processing method. When roller leveling is used, a plate will be continuously bent for many times. From the entrance to the exit of the roller leveller, the groups of Levellers are arranged alternately. In this way, there is always one roller in the two relative levelling rollers for the lower roller. From the first levelling roller to the outlet, the degree of alternating bending gradually decreases. The bending process is similar to a gradually decreasing sine curve. Through elasto-plastic cross-bending and decreasing the amount of deformation, the plate will become flat, and more importantly, the elimination of stress and eventually leveling it! Straightening directly after the follow-up processing, no longer time-consuming and laborious rework. So roll leveling is the material itself stress release, to achieve a flatness of a process! Eliminate internal stress, straighten flatness! Problems may occur when processing unleveled coils: Roll formingDuring rolling molding, a roller is used to change the shape of the steel sheet coil through a series of processes. The defects of stress and flatness of raw materials make it difficult to realize accurate forming of coil. Due to the fast processing speed, the roughness defect of the roll will bring serious negative impact on the processing safety of the rolling molding line.StampingThe flatness defects and internal stresses in the coil can make accurate forming difficult. On the one hand, it may cause mold damage, on the other hand, it may lead to a decline in the quality of finished products. In addition, the flatness defect of raw materials may also cause the whole equipment to stop running and reduce the use efficiency of the equipment.Shear plateShear processing will release the stress in the raw material, resulting in visible deformation of the material. The flatness defect of the coil will not guarantee the shear precision. The flatness of raw materials is a very important quality standard, because the sheared sheet is usually processed in a subsequent process.Laser cutting lineWhether it is from sheet material, coil material to finished product, highly automated integrated processing line, smart factory, etc., the flatness defect of the coil material will not guarantee the cutting accuracy and is more likely to cause the loss of the laser head. After high-precision leveling It can improve efficiency and precision faster, save time and space,and reduce the cost of raw materials and accessories.Deburring production lineIn the process of deburring, the unevenness of the workpiece will lead to a decrease in the quality of the part. Some partscannot completely remove burrs or iron slag. After leveling, the workpiece can quickly improve the efficiency and qualityof deburring and reduce the rework rate and rate.   How to Operate the machine?How to operate the hand wheel leveling machine Step 1: measure material thickness, plane distortion Step 2: put into the leveling machine in and out after adjusting the leveling machine(in the case of loose material in the pass, adjust the handwheel downward until there is resistance. In the case of tight material in the pass, adjust the handwheel upward until there is resistance.) Step 3: according to the front tight after the leveling operation precise adjustment.When there is resistance in and out of the material, adjust the inlet down 1mm, the outlet does not move Step 4: turn on the power and turn on automatic mode Step 5: put the material into the leveling machine Step 6: test the smoothness of the material, put the material on the marble platform to test.If the material is not leveled by the leveler, adjust according to step 7 Step 7: Level AgainIf the leveling effect has not been achieved, continue to adjust the import down 1mm, such as the front pressure is too large, you can adjust the export down leveling Step 8: test the smoothness of the material to achieve the effect Step 9: finish debugging, turn off the power and clean the inside and surface of the Machine. FAQ01.How much do you charge for the servicesOne purchase, lifetime service. We always provide free online problem-solving, and if the warranty period is exceeded, all equipment parts can be purchased at the factory price.02.Do you have after sales support?Yes, we are happy to give advice and we also have skilled technicians available 24hrs online. We need your machines running in order to keep your business running.03.I am not sure if this machine suitable for my work?Don't worry, just tell me your working materials, specifications of workpieces, like width, thickness and length, then I will recommend you the most suitable machine for you.04.Are you factory or trading company?We are factory, which manufactures CNC Leveling Machines , with 20 years experience in CNC machine's industry.05.How can i do if the machine goes wrong?If confronted with such problems,online service is offered,you could contact our sales. Also,we offer engineer delivery service.Please contact us asap and don't try fix the machine by yourself or someone else. We will response within 12 hours as quick as we can to solve it for you             

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