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China, Chinese New Automatic Polyurethane Foam Making Machine1 Industrial Products Supplier Manufacturer Details, price list catalog:
China Industrial Products Supplier Manufacturer List Catalog
Foam MachineryFoam Making MachinePolyurethane Foam Making Machine
Hebei Qinghui Plastic Products Co., LTD
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Product Description New Automatic Polyurethane Foam Making MachinePolyurethane sponge flat foam machine is a continuous industrial equipment specially used for producing polyurethane soft foam.Working Principle is liquid polyol components (including polyol, water, catalyst, silicone oil, flame retardant, etc.) and isocyanate are continuously metered and delivered in precise proportions to a mixing head under high pressure. Inside the mixing head, the raw materials undergo high-speed impact or shearing under high pressure, achieving instantaneous and uniform mixing. The mixed liquid is then continuously and smoothly poured onto a moving backing paper on a conveyor belt. A rapid chemical reaction and foaming occur on the paper mold, ultimately forming a sponge block with a specific density, hardness, and shape.Main Components1. Raw Material Storage Tanks: Store polyol mix and isocyanate.2. Temperature Control System: Precisely controls the temperature of raw material pipelines and storage tanks, typically using water cooling or oil temperature control.3. Metering Pump System: Typically employs a high-pressure gear pump, delivering Material A (polyol mix) and Material B (isocyanate) to the mixing head with exceptional precision and stability.4. High- and Low-Pressure Circulation System: Raw materials are delivered to the mixing head under high pressure and circulate at low pressure when not pouring.5. Mixing Head: Contains a specially designed chamber that vigorously mixes the raw materials under high pressure. Common mixing mechanisms include self-cleaning piston impact mixing.6. Poting Nozzle: The mixed liquid is evenly distributed onto the paper mold on the conveyor belt through the pouring nozzle, and the pouring method is adjustable.7. Control System: Modern equipment utilizes a PLC or DCS control system to precisely control all key parameters, including raw material ratio, temperature, pressure, pouring speed, and conveyor speed. Max.Output Capacity: 200~350kg/min(Continuous Type)Mixer Total Power:37kwMax.Mixing Speed:2500~6000r/minFoaming Type:Trough & SprayerSave Formular Q.T.Y.:13 Groups.Foaming Size:W2300mm*H1300mm(Width Adjustable)Control System:PLC Digital Touch Screen(Made In TaiWan) And Electirc Control System.PPG Tank:5Ton*1Set.POP Tank:5Ton*1Set.PPG+CACO3 Tank5Ton*1SetFire-Retardard Tank1Ton*1SetTDI Tank:4Ton*1Set.MC Tank:1 Ton*1Set.Silicone +Water Tanks:150L*2SetsT-9+Amine+Color (A.B.C):150L*5SetsSide Wall Size:L18m*H1200mmFallplate:L7m*W0.98~2.4m(Adjustable)Foaming Platform:L2000mm*W3000mm*H700mmConveyor Line: Side/Bottom Paper Feed & Rewind System:2Sets.Walkway:W500mm*L18mAir ValvesEuro StandardChiller(Both Cooling & Heating System):1Set*1.5HP(Made In TaiWan)Side Film Lifting System:1Set.Foaming Density Range:8~70kg/Cubicmeter.Match With Block Cutter:1Set.Total Motor Power:Approx 125kw.Air Compressor:Match With 7.5KW(10HP)*1SetMachine N.W.:Approx 60TonFloor Space Required:L45m*W5m*H4.5m. Features and Advantages1. High Efficiency: Continuous production, high output.2. High Quality: Precisely controllable process parameters ensure uniform foam cell structure and consistent physical properties such as density and hardness.3. Flexibility: By adjusting the formula and process parameters, sponges with a wide range of densities and hardnesses can be produced.4. High Degree of Automation: Reduced manual intervention and excellent stability.Our services1)After-sales Service:Our engineers is avilable to oversea for coordinate installation, commissioning and training. 2)Free training course at our plant. 3)24 hours on line service each day; free technical support. 4)Machine has been adjusted and test before delivery. 5)Free to design the Layout of customers' plant by our technician team.Our factory 1. Q: Are you Trading Company or Manufacturing Factory? A: We are manufacturer . We have our own factory for almost twenty five years, and we have better service of overseas customers. Welcome to send your inquiry!2. Q: How about the Delivery time? A: Normally, 30-35days to finish the order. Welcome to ask for the detailed delivery time according to your order quantity! 4. Q: How can you guarantee the product quality? A: We have the quality control system ISO9001:2015, and it's been followed strictly. We also have the professional QC team, and each our package worker will be in charge of the final inspection according to the QC instruction before packing. 5. Q: What is about the payment terms. A: Basically, the payment terms are T/T, Western Union, Alipay. 6. Q: Can you do OEM for me? A: We accept all OEM orders,just contact us and give me your design,we will offer you a reasonable price ASAP.
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