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China, Chinese Corundum Ceramic Super Intalox Saddles Ring for CO2 Scrubbing 8MPa Crush Strength1 Industrial Products Supplier Manufacturer Details, price list catalog:
China Industrial Products Supplier Manufacturer List Catalog
FillingCeramic FillingSuper Saddle RingSuper Intalox Saddles Ring
Jiangxi Jiabing Environmental Protection Technology Co., Ltd.
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Product Description Product LineProduct DescriptionProduct: Ceramic Super Intalox Saddles RingUltra-High Efficiency Random PackingCeramic Super Intalox Saddles represent the pinnacle of random packing technology, engineered to maximize mass transfer efficiency while minimizing energy consumption in corrosive, high-temperature, or fouling-prone processes. Manufactured from ultra-pure, high-alumina ceramics (≥85% Al2O3), these saddles deliver 30% higher efficiency and 40% lower pressure drop versus standard ceramic saddles, making them ideal for:*Carbon capture (amine/NaOH scrubbing)*High-purity acid gas drying (e.g., electronic-grade HCl/SO2)*Critical distillation in fine chemical production*Advanced flue gas desulfurization (FGD)Revolutionary Design Features:1.Tri-Lobe Contoured Surface: Increases effective surface area by 15% vs. conventional saddles.2.Deep Internal Ribs (5-7 ribs): Create micro-turbulence for intensified phase contact.3.Asymmetric Anti-Nesting Geometry: Ensures >98% random orientation → eliminates dead zones.4.Reinforced Arch Supports: Withstand >8 MPa crushing loads (deep bed/fouling resistance). Product ParametersKey Technical ParametersParameterSpecification RangeIndustry Benchmark ComparisonMaterial Grade85-99% Al2O3 (Corundum-rich ceramic)Superior to 70% Al2O3 standard saddlesStandard Sizes15mm, 25mm, 38mm, 50mm, 76mmDN25/DN38 most popular for precision columnsBulk Density700-780 kg/m3 (44-49 lb/ft3)Higher density = enhanced strengthVoid Fraction78-85%Highest among ceramic packingsSurface Area150-400 m2/m3 (46-122 ft2/ft3)DN25: 380 m2/m3; DN50: 195 m2/m3Packing Factor (Fp)120-350 m-1 (37-107 ft-1)25% lower ΔP vs. standard saddlesCrush Strength8-12 MPa (1160-1740 psi)2× standard ceramic ringsMax. Temperature1150°C (2102°F) continuousFor pyrolysis/reforming processesAcid Resistance<0.03% Relieve in 30% H2SO4 (100°C, 168h)Ideal for concentrated acid dutiesH2O Absorption<0.5% (vitrified surface)Prevents chemical permeation Production WorkshopProduct TestingPerformance Advantages vs. Standard SaddlesMetricSuper Intalox SaddlesConventional SaddlesImprovementMass Transfer Efficiency1.8-2.2 HETP (m)2.5-3.0 HETP (m)+30%Pressure Drop60-80 Pa/m100-130 Pa/m-40%Flooding Capacity25-35 m3/h·m218-25 m3/h·m2+35%Fouling ResistanceSelf-cleaning ribsFlat surfaces50% longer runtimesProduct ApplicationCritical Applications*CO2 Capture: 30% lower regeneration energy in amine columns*Ultrapure Chemical Production: Electronic-grade HF/HCl distillation (≤ppb metal contamination) Solvent recovery (MeOH, ACN)*Harsh Environments: Regenerator towers in H2SO4 alkylation Chlorinated solvent stripping*Waste-to-Energy: Syngas scrubbing (tar/alkali removal at 800°C) Packaging & ShippingCompany ProfileJiangxi Jiabing Environmental Technology Co., Ltd., established in 2015, is a high-tech enterprise specializing in the R&D, production, and export of chemical engineering packing and eco-friendly materials. Leveraging the founding team's decade-long expertise in the industry, the company remains committed to providing efficient, durable innovative products and solutions for global clients in chemical engineering, environmental protection, water treatment, and energy sectors.Core Products & Services: The company's product portfolio covers diverse industrial applications: Industrial Packing Series: Metal packings, ceramic packings, plastic packings, and structured packings, widely used in petrochemical plants, gas purification, and distillation processes. Environmental Materials Series: Honeycomb ceramics, molecular sieves, and aquarium filter media, serving exhaust gas treatment, water purification, and aquatic ecosystem optimization. Functional Materials Series: Ceramic balls, catalyst carriers, etc.facilitating efficient energy conversion and environmental remediation. Global Presence & Industry Recognition: With products exported to over 30 countries and regions across Southeast Asia, Europe, North America, and beyond, Jiabing Environmental has established long-term strategic partnerships with renowned chemical enterprises and environmental engineering firms worldwide. Recognized for consistent product quality, efficient delivery capabilities, and comprehensive after-sales services, the company has earned widespread industry acclaim, continuously advancing green industrial practices and sustainable development goals.
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