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China, Chinese 1200c Degree High Temperature Dual Three Zone Tube Funace Vacuum Rotary Tubular Furnace Manufacturer1 Industrial Products Supplier Manufacturer Details, price list catalog:
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Laboratory InstrumentsLaboratory Heating EquipmentTwo Zone Quartz Tube FurnaceVacuum Tube Furnace
Henan Sante Furnace Technology Co., Ltd.
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Product Description STG 1200 series two heating zones tube furnace features round chamber with high quality spiral wire coils embedded in Mitsubishi (Japan) high quality alumina fiber insulation. Laboratory tube furnaces are ideal for heat treating, reacting studies, sintering processes, and ceramic firing. Tube Furnace operation is controlled by Shimaden (Japan) 32-segment digital controller with temperature accuracy of +/- 1 C degree. Proper temperature control is vital to the success of your project as well. Temperatures that are too high or too low will cause problems with the process and could cost your company a significant amount of money.Quartz glass tube with SS 304 vacuum flanges, on the flanges, there are inert gas inlet and outlet, which makes it possible for blowing or pumping vacuum gases. Model STG-40-12-2STG-60-12-2STG-80-12-2 STG-100-12-2 Quartz tube SizeOD40x1200mmOD60x1200mmOD80x1200mmOD100x1200mmHeating length 300mm300mm300mm300mmPower supply220V/3KW220V/3KW220V/5KW380V/5KWFurnace Type Horizontal, two heating zones split tube furnaceUsage The product is suitable for elemental analysis, measurement and steel hardening, annealing, tempering, heat treatment and heating in laboratory, industrial and mining enterprises, scientific research units,can also be used for sintering of metal, stone, ceramic, dissolution analysis of high-temperature heating.Furnace structure 1. The chamber is consist of chamber material, insulation material and heating elements2. Temperature controller is consist of temperature PID controller, control elements and thermocouple 3. Design and manufacture the furnace and temperature controller integrate in one4. Electric Operating buttons are integrated on the control box panel Reactor1.Reactor size: OD80xL1200mm (ID 73mm)2.One Quartz tube with one set of SS304 steel vacuum sealing flange with silicon O rings and two plugs3.Standard 1/4" inlet and outlet ports for air extractionEquips a pc of digital vacuum gauge on one of the two ports4. High purity round single bore quartz process tubes for high temperature tube furnaces, open one or both ends. Maximum working temperature: 1200°C (2192°F), They are great replacement tubes for any kind of tube furnaces used in universities or research labs.Vacuum performanceDesigned with an air outlet on the furnace tube, which make it available for extracting vacuum by a vacuum pump. Vacuum pressure range 10-100Kpa (ambient air)Max. Temperature 1200oCContinuous Temperature 1100oCHeating Rate≤25oC/min (suggest 15oC/min for longer life using of furnace)Temp. Homogeneity Adopt the way of measuring temperature at 9-pointTemperature homogeneity is +/-5 degreePower SupplyAC220V; 5KW50Hz, single phaseHeating Element1. HRE resistance wire as heating elements2. High quality Alloy Wire elements in high quality vacuum formed insulation ensure fast heat up, excellent temperature control and short cool down times3. Embedded heating elements on the round chamber which give an ideal temperature uniformityChamber material1. Adopt high quality alumina polycrystalline fiber, which used Japanese technology (vac-sorb forming alumina polycrystalline fiber) with good insulation and durability properties2. High quality 1300 degree fiber alumina as refractory lining, pure white color3. Ceramic fiber insulation for fast heat-up and reduced energy consumptionThermocoupleN typeTemperature Controller1. Shimaden SRS13A(Japan) with 4 programs and 32 segments2. Simultaneous LED display of actual temperature VS set point3. PID automatic control and auto-tune function4. +/- 1 oC temperature accuracyControl system integrated in furnace base, defined application within the constraints of the operating instructionsQuartz glass tube1. High purity round single bore quartz process tubes for high temperature tube furnaces, open one or both ends. Maximum working temperature: 1200°C (2192°F), They are great replacement tubes for any kind of tube furnaces used in universities or research labs.2. Equipped with support frame for flange, reduce the load of tube bodyVacuum flangeone pair of SS304 vacuum sealing flanges with inlet and outlet ports, which is available Electronic component air switch, buttons, solid-state relay, A.C contactor etc.Furnace Shell1. High quality cold-rolled steel sheets CNC processing2. Environmental electrostatic plastic-spraying on surface after deoiling, derusting, phosphating etc. nine processes3. Energy efficient insulation keeps exterior safe to touchSafety Precautions1. Overheating & Broken thermocouple protection2. Leakage circuit breaker3. Automatic power off when furnace door opens (optional function)4. Over-temperature protection and alarm allow for operation without attendant(s)5. Microprocessor-based PID control with self-tuning capability to prevent overshooting of set temperatureCertificationISO9001 CE SGSWarrantyOne year limited manufacturer's warranty (Consumable parts such as processing tubes, O-rings and heating elements are not covered by the warranty, please order replacements at related products respectively Detailed Photos Product FeaturesFurnace Shell1. The shell is made of metal Q235 low-carbon steel, and the surface is electrostatically resistant and resistant to corrosion.2. The solid double-layer metal frame is combined with the heat-insulating fan structure, and the furnace surface temperature is low3. Horizontal use mode, upper opening structure, easy to operateRefractory materialMulti-layer insulation design, composed of lightweight alumina ceramic fiber and high-quality insulation board backing, does not contain asbestos components, low heat loss and low energy consumptionHeating System 1. High-quality HRE heating element, free heat radiation heating in the furnace cavity, energy saving and high efficiency, long service life2. The heating element is heated in a ring or on two sides, so as to achieve good uniformity in the furnace3. Dual zone heating, single temperature zone can control temperature independently, better temperature uniformityTemperature Control Panel1. PID with SSR/SCR control mode, precise temperature control2. International standard thermocouple, long service life3. Equipped with heating indicator light and over-temperature alarm buzzerProgram Controller1. Advanced controllers that meet complex process requirements2. Simple and direct operation, flexible programming3. Programmable 32 program segments Standard Package Item DescriptionQutityImagetube furnace1 set quartz tubeOD80xL1200mm1 pc Vacuum flange1 pair Type N thermocouple1 pc ceramic plug2 pcs Stainless steel tongs1 pair Thermal gloves1 pair Furnace operation manual & temperature controller manual1 pc CertificationsPackaging & ShippingStandard Export Safe Packing:1.The furnace was warped with enrivonmental plastic stretch film, then fixed well on the fumigation-free pallet2.Tailored polywood case, coupled perfectly with the pallet3.Filled with polyfoam, fit well between the furnace body and the case in all sides4.Easy-to-identify double-sided outer box print logos and shippment marks Delivery Time: 15 working days against receiving advanced paymentPort: Shanghai/QingdaoCompany ProfileHenan Sante Furnace Technology Co., Ltd. is a high-tech enterprise located in Luoyang area of Henan, China Free Trade Zone. Sante is one of the leading electric heat furnace manufacturers in China. The company designs, manufacturers and sells kinds of electric resistance furnaces and provides the professional solutions for customers in lab and heat industry. Sante has delivered its furnaces to more than 78 countries and the team is fully dedicated to working for their beloved career. SANTE products cover 1000oC~1800oC Muffle furnace, Tube furnace, Vacuum furnace, Dental furnace, Industrial furnace, elevator furnace, car bottom furnace, degreasing furnace, heardening furnace, annealing furnace, pusher furnace, shutterpottery kiln and so on Our goal is to continuously meet the various demands for various kinds of high temperature heating treatment muffle furnace and to be the world first-class enterprise with providing excellent service and high-quality products for our cooperation partners! FAQ1: Are you a factory?Yes. We are China leading laboratory and industrial heating treatment furnace manufacturer, which integrates design, manufacture and sales for nearly 20 years.2: Do you have customization or OEM service?We can customize furnaces as product, work piece size, and temperature requirement. Meanwhile, we offer OEM service under the strict industrial standard.3: What is the delivery time?Normally within 15 working days after receiving the advanced payment or depends on order quantity.4: How can you guarantee the production quality?Firstly, we are ISO9001:2008 and CE certified factory, all the processes are strictly following the standard of the metallurgy process; secondly. We have QC department who perform strictly in each producing process including package.5: How long is your furnace warranty period?One year(expect thermocouple and heating element), lifetime support6: What payment terms does SAFTHERM support?T/T, L/C and so on. Contact UsMarketing Manager: caleb.liAdd.: No.6 Qingcheng Road, High-tech Development Distract,Luoyang Area of China(Henan) Free Trade Zone
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