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DetectorMetal Detector for FoodMetal Detector for Food ProductionFood Metal Detector for Sale
DongGuan Viboo Electronic Technology Co.,Ltd
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Product Description Product Description Double Head Metal Detection Systems for Food ProcessingDual Detection Power for Maximum Safety in High-Precision Food InspectionIn today's high-throughput food manufacturing environments, quality control and product safety are non-negotiable. With tightening food safety regulations and growing consumer expectations, manufacturers must adopt advanced inspection systems that leave no margin for error. The Double Head Metal Detection System is a cutting-edge solution designed to enhance detection accuracy, reduce false rejects, and maximize contaminant identification in food processing lines.Equipped with two independent detection heads, this system provides dual-zone scanning, ensuring that even the smallest metallic contaminants are located and removed before they can impact product quality, safety, or compliance. What Is a Double Head Metal Detector?A double head metal detector-also called a dual-sensor metal detection system-features two detection coils placed either in parallel or sequentially, depending on the product flow and application. This configuration provides:Increased detection sensitivityBetter coverage for uneven or multi-lane product flowsEnhanced reliability across diverse food textures, densities, and packaging formatsUsed across various stages in the food production pipeline, double-head systems significantly improve contaminant detection in high-speed lines where single-head systems may not suffice. Key Applications in the Food IndustryThe double head metal detection system is ideal for manufacturers requiring uncompromising accuracy in critical control points. Common application areas include:Processed Meat & PoultrySausages, patties, nuggets, cold cuts, ground meatBakery & ConfectioneryFilled biscuits, bread rolls, pastries, chocolate barsSeafood ProcessingFish fillets, frozen shrimp, surimi productsDairy ProductsPackaged cheese, butter, and milk powderSnack FoodsMulti-lane chips, crackers, coated nutsFrozen MealsReady-to-eat trays, dumplings, pizzaMulti-Lane or Large Tray ProductsWhere product width exceeds standard detection zones Top Features of the Double Head Metal Detector for Food Production1. Dual Independent Detection HeadsTwo detection zones ensure full coverage of the product, whether flowing in parallel lanes (e.g., snacks on multi-lane conveyors) or stacked vertical formats (e.g., layered trays or bulk-packed items).2. Ultra-High SensitivityEach detection head is independently calibrated, allowing for micro-contaminant detection-as small as:Fe: 0.3 mmSUS: 0.5 mmNon-Fe: 0.4 mm3. Multi-Frequency Digital Signal Processing (DSP)Adaptive frequency tuning and signal filtering reduce interference from:Product moistureSalt contentVariable packaging materials (foil, metallized film)4. Automatic Calibration & Auto-Learn FunctionQuick setup for each lane or zone with automatic sensitivity adjustment based on product effect. Ideal for manufacturers handling multiple SKUs or shift changes.5. Stainless Steel IP66/IP69K DesignRugged, food-grade construction suitable for wet washdown environments in meat, seafood, and dairy plants.6. User-Friendly Touchscreen InterfaceIntuitive 7" or 10" HMI panel for:Dual-zone monitoringFault logs and inspection historyMulti-language supportPassword-protected access7. Flexible Product Flow LayoutsSupports:Side-by-side parallel conveyorsLayered product streamsSplit belt systems8. Customizable Dual Rejection SystemsEach head can activate an independent air blast, pusher arm, or flap gate to isolate the contaminated product section without stopping the entire line. Technical Specifications (Example: DMD-F600 Dual Lane System)FeatureSpecificationDetection Heads2 (Independent)Aperture Size2 × 300mm × 100mm (customizable)Conveyor WidthUp to 1200mm totalDetection AccuracyFe: 0.3 mm; SUS: 0.5 mmProduct Memory200 product presetsBelt Speed10-60 m/min (adjustable)Power SupplyAC 220V, 50/60HzRejection TypesDual air blast, dual pusher, stop systemHousing MaterialSUS304 / SUS316L optionalProtection RatingIP66 / IP69KInterfaceUSB / RS485 / EthernetCertificationsCE, FDA-compliant contact parts, ISO 22000, HACCP How It WorksProducts enter the metal detector on dual lanes or in a wide tray format.Each metal detector head scans independently and in real-time using its own electromagnetic field.If metal is detected in either lane or zone:The system activates the respective reject mechanism on that side or tray.The contaminated portion is removed from the line without affecting the other lane or batch.All data is logged for audit traceability and QA compliance. Advantages of Double Head Metal Detection Systems1. Enhanced Accuracy for Wide or Multi-Lane ProductsNo more blind spots-each product lane is individually scanned and controlled.2. High-Speed ProcessingOptimized for high-throughput production lines without slowing down conveyors.3. Ideal for Bulk and Large Tray ProductsPerfect for detecting contaminants in large-volume or wide-format food trays and packaging.4. Compliant with Global StandardsSupports certifications for BRC, IFS, GFSI, ISO 22000, and FDA regulations.5. Reduced False Rejects and DowntimeTwo detection zones reduce the need for stopping the line and isolate contaminated product more precisely. Optional Add-Ons & CustomizationCheckweigher integration for weight and contaminant controlReject confirmation sensors with audit trailHygienic reject bins with lock and sensor alertsLight tower with status indicatorsMulti-product auto-switchingCentral control for multiple linesRemote diagnostics and IoT connectivity SEO Keywords for Targeted MarketingUse the following keywords to increase visibility in search engines:Dual head food metal detectorDouble-lane metal detection systemMulti-lane conveyor metal detectorFood-grade dual head contaminant inspectionIP66 stainless steel metal detectorHigh-sensitivity food processing metal detectorDual-zone detection metal scannerCE-certified double head metal detectorWide product inspection metal detection systemBRC IFS HACCP compliant metal detector Compatible With Packaging & Processing LinesEasily integrates with equipment from:IshidaMultivacMarelGEAHeat and ControlBosch/SyntegonTNACustom OEM packaging systems Industries Using Double Head SystemsIndustryExamplesMeat & PoultrySausage, ground meat, frozen cutletsSeafoodFish fillets, frozen trays, shrimp bagsSnacksChips, puffed corn, coated nutsBakeryPastry trays, multi-pack biscuitsReady MealsFrozen meals, dumplings, lasagnaDairyCheese blocks, powdered milk trays Let's Build the Right Dual Detection System for YouLooking for maximum detection assurance without sacrificing line speed? Our double head metal detection systems are engineered for flexibility, accuracy, and industry compliance. Would you like this tailored for specific products like dumplings or dairy trays, or shortened for online product listings or catalogs? Let me know-I can adapt it to your format or audience.Food processors are required to detect foreign objects. This is because inspection personnel face increased pressure to ensure food safety regulatory compliance and productivity. Food processors now have to respond quickly to changing demand for at-home meals. This includes frozen and processed foods that are shelf-stable.Understanding and Identifying ContaminantsMetals like ferrous, nonferrous, and stainless-steel shavings, or pieces of equipment, are the most frequent foreign objects in food processing plants. Food processors are required to identify foreign objects that could be introduced into the food processing process as part of HACCP assessments. They also need to ensure that metal detectors are in place to prevent food product contamination.Overcoming Detection ChallengesMetal detection has been used for years to find foreign metal objects in food. Metal detection has had its flaws until recently. Mineral-rich foods such as fresh salad greens or high-salt foods such as meat, cheese, and fresh-baked bread are highly conductive and can mimic metallic signals. Metal detectors are also vulnerable to environmental conditions such as temperature swings or electromagnetic interference from nearby equipment. It is also difficult to avoid false rejects which can lead to costly scrap and rework that could impact operational efficiency.Bread is not the only subject of concern. Each loaf has its own physical characteristics, including air bubbles, densities and physical characteristics. Metal detectors can be confused by variations and think a contaminant exists, rejecting good products.Features and Benefits: A.Can be used almost anywhere in the food processing lineB.Operates over a wide range of speeds to accommodate a variety of food linesC.100% stainless steel - stable construction and easy to cleanD.Different belt types and various ejection systems for every applicationE.In-process and end-of-line metal contaminant protection to comply with IFS, BRC, HACCP, ISO 22000 requirements, etcFrameStainless steel AISI 304 / ISO 1.4301 (CrNi 18/10), profiles closed on all sides, available with adjustable feet (standard) or castor wheels.Enclosure ratingIP54Height800 mm ± 100 mmother heights and designs possibleBelt speed12 -24 m/min (with belt control STR/STL) others on requestMotor 0.25 kW or worm gear motor 0.25KW, depending on requirements also strongerProduct weight16 kg as standard, other weights possiblePower supply220-240 VAC, 1ph, 50-60 Hz110 VAC, 1ph, 60 HzConformityCE (Declaration of Conformity and Declaration of Manufacturer)F Detects ferrous and non-ferrous metals, including stainless steelH.ISF standard calibration stick available to eet food safety standardsFrameStainless steel AISI 304 / ISO 1.4301 (CrNi 18/10), profiles closed on all sides, available with adjustable feet (standard) or castor wheels.Enclosure ratingIP54Height800 mm ± 100 mmother heights and designs possibleBelt speed12 -24 m/min (with belt control STR/STL) others on requestMotor 0.25 kW or worm gear motor 0.25KW, depending on requirements also strongerProduct weight16 kg as standard, other weights possiblePower supply220-240 VAC, 1ph, 50-60 Hz110 VAC, 1ph, 60 HzConformityCE (Declaration of Conformity and Declaration of Manufacturer)
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