IPDB › China Industry › Chemicals
China, Chinese High-Durability DIY Ice Cream Box Injection Molds with Multiple Cavities to Choose From, Efficient Demolding Without Sticking to The Mold, Facilitating Mass PRO1 Industrial Products Supplier Manufacturer Details, price list catalog:
China Industrial Products Supplier Manufacturer List Catalog
MouldPlastic MouldEfficient Demolding Without Sticking to The MoldFacilitating Mass PROInjection MoldMould
Taizhou Jiefeng Mould Co., Ltd
Preview:
Product Description Plastic ice cream box injection mold manufacturer As a manufacturer with over a decade of experience in the field of daily-use food contact molds, Jiefeng Molds focuses on the production characteristics of DIY ice cream plastic boxes. In response to their core demands of "adapting to consumers' DIY operations, ensuring food safety, and balancing shape and sealing performance", it provides professional injection mold solutions Help daily necessities and ice cream packaging enterprises create DIY ice cream box products that are both practical and market-attractive. Deeply adapted to the usage characteristics of DIY ice cream boxes, it supports full-dimensional structural customization. In terms of shape: Square, round, and cartoon-shaped molds (such as animals and fruits) can be developed to meet consumers' demands for making ice cream of different forms by themselves.Functionally: It can precisely achieve structural designs such as "with a sealed cover", "layered compartments", "built-in spoon insertion positions", and "easy-to-tear opening", solving the pain points of "easy leakage" and "difficult spoon removal" during the DIY process.In terms of capacity: It offers multiple cavity designs ranging from 50ml (mini size) to 200ml (family size), which can be matched with single cavity (small-batch customized version) or 16-32 cavity (large-scale mass production version), flexibly matching different product positioning of enterprises. To address the production challenges of ice cream boxes, such as thin walls that are prone to deformation and brittleness at low temperatures, the mold adopts an optimized runner design and interface with the temperature control system to ensure uniform filling of commonly used food-grade plastics like PP and PE during the injection molding process, avoiding shrinkage marks and bubbles on the box body. At the same time, the cavity is mirror-polished (with a roughness Ra≤0.02μm) and the ejection structure is improved to achieve fully automatic smooth demolding, with a single demolding qualification rate exceeding 99%, reducing the cost of manual trimming.The entire mold undergoes vacuum quenching and deep cryogenic treatment, with a surface hardness of HRC 48-52. Its service life is stable at over 500,000 mold cycles, meeting the long-term mass production needs of enterprises and reducing the frequency of mold replacement. Starting from the initial communication, we will combine the usage scenarios of the DIY ice cream box and provide "structural optimization suggestions" (such as enhancing the sealing performance of the box body and optimizing the feel when opening the lid). In the middle stage, quickly output 3D mold drawings for confirmation, simultaneously advance small-batch trial molds, and conduct "low-temperature tolerance" and "sealing performance" tests on the trial patterns. In the later stage, we will provide mold maintenance guidance and rapid replenishment of spare parts to ensure the continuous and stable operation of the production line Basic information Mold nameHousehold plastic injection molded Mold materialP20,S136,H13,718H,etc.RunnerHot runnerHot runner brandYUDODesign softwareUGMold life1,000,000Delivery time35-60daysPlastic materialPP PC ABS PE PVC ABS+PC PS,etc.Warranty periodone yearMold cavitySingle cavityGate TypePinpoint Gate,Edge Gate,Sub Gate,Film Gate,Valve Gate,Open Gate,eat.Mould Surface TreatmentEDM, texture, high gloss polishing Quality System SGSHS Code8480719090OriginMade in China Installationfixed CavitySingle/multi SpecificationDepends on customer's requirements Mold Cooling Systemwater cooling or Beryllium bronze cooling, etc. Mold Hot Treatmentquencher, nitridation, tempering,etc. Packaging size(mm)420*400*460Gross weight of packaging0.01 tons Company Profile Taizhou Jiefeng Mould Co., Ltd. has been deeply engaged in the field of injection moulds, specializing in the manufacturing of automotive plastic instrument panel moulds, door panel moulds, bumper moulds, headlamp moulds, plastic daily necessities chair moulds, stool moulds, storage box moulds, pallet moulds, trash can moulds, etc. With innovation-driven development, efficient service and professional quality as its core competitiveness, it has rapidly grown into a new force in the industry and won wide acclaim in the market. In the field of injection molds, Jiefeng Molds possesses a series of internationally leading processing equipment, which is a solid foundation for ensuring the outstanding quality of molds. We are equipped with multiple imported high-precision CNC machining centers. These devices feature micron-level processing accuracy and can achieve precise control throughout the entire process, from the precise processing of mold cavities and cores to the ultra-precision engraving of complex textures and irregular structures. Each piece of equipment has been meticulously debugged and maintained by a professional team to ensure stable processing performance during long-term high-intensity production operations, providing strong hardware support for the creation of high-quality injection molds that meet the strict standards of the automotive industry. Taizhou Jiefeng Mold Manufacturer1. Number of employees: 100 professional staff, providing 24-hour × 7-day full-time sales service and technical support, building a high-quality service system centered on customers and driven by teams.2. Factory area: 3,000 square meters.3. Delivery time: (T0) : 35-60 days. More time is required for complex molds.4. Production capacity: 500 sets per year.5. Production machines: Over 30 advanced injection molding machines, used for mold performance testing and mass production of products. Our experienced injection molding team can undertake the entire OEM/ODM business process from injection mold development to the mass production of final products.6. We offer free mold design and injection molding technical support, relying on a modern technical system to ensure the professionalism and efficiency of our services.7. Create a one-stop mold and injection molding solution with high cost performance, strictly control quality and delivery time, and always meet customers' dual expectations for product quality and delivery timeliness.8. Deeply involved in the product development and manufacturing of numerous industries, accurately grasping the usage characteristics and technical requirements of products in different fields such as daily necessities, home appliances, and auto parts.9. It has the full-scenario production capacity ranging from large-capacity fully automatic production units to small-batch prototype trial production, flexibly adapting to various production demands.10. We have a well-equipped high-quality processing workshop, staffed with professional operators certified internationally, and fully implement the lean production management model to continuously improve production efficiency and product quality.Our Advantages1. Technological and process advantages:Possessing professional mold design capabilities (such as optimizing structures using CAD/CAM/CAE software), being familiar with the forming characteristics of different materials (such as PP, ABS, PC), capable of solving mold manufacturing problems with complex structures (such as thin walls, multi-cavities, and precise patterns), ensuring product accuracy and consistency.2. Cost optimization capability:Through large-scale production, supply chain integration (such as bulk procurement of raw materials), and optimized design of mold life, the cost of each mold and the loss in subsequent injection molding production can be reduced. At the same time, an integrated "mold + injection molding" service can be provided to reduce the additional costs of multi-link connection for customers.3. Delivery and Service efficiencyWith mature production processes and equipment (such as CNC machining centers and EDM EDM machines), the mold development cycle can be shortened (usually from design to trial mold can be compressed to several weeks). At the same time, we provide after-sales maintenance (such as mold repair and maintenance) and rapid mold modification services to reduce the downtime of customers' production lines.4. Quality control capability:Establishing a full-process quality inspection standard (from raw material entry, processing process inspection to sample verification), and some manufacturers obtaining ISO and other system certifications can ensure the long-term stable operation of molds and reduce the product scrapping rate caused by mold defects.JieFeng Mould will provide customer flow analysis. and use simulation software to verify the basic details of the filling process, dissolution wiring, deformation, and other die designs. These characteristics will define the high quality of the die to ensure the accuracy of the initial stage of the project and to ensure success at T1.We provide a full range of processing technology, up to five axes.The software is suitable for all 2D, 3D, and five-axis programming.The machine is equipped with an automatic tool changer and a laser calibration tool.The high-speed machining center is equipped with an automatic detection function of the workpiece off the machine.Mold showPaint bucket moldBasin moldChair mold Automobile rearview mirror moldAutomobile grille moldAutomobile headlight moldMode flow analysis:Mold flow chart: Packaging & ShippingJiefang Mould, with its strict shipment inspection standards, systematic packaging protection system and rapid response after-sales mechanism, has built a full-chain safety guarantee closed loop from the factory to the customer's production line, ensuring that every set of moulds can be safely and reliably delivered and put into production.1. Mold shipment: Multi-dimensional inspection builds a solid quality defense lineTo ensure the quality of molds from the root, Jiefang has established a multi-stage and multi-level inspection mechanism. From the dimensional accuracy and structural strength of the molds to their surface finish and functional compatibility, all are subject to strict inspection by professional testing equipment and experienced quality inspection teams to ensure that each set of molds meets or even exceeds industry standards and customer requirements.2. Professional Packaging: Standardized processes create a "safe fortress"Jiefang adopts a standardized and refined full-process packaging technology to build an impregnable "safety fortress" for molds:Cleaning and rust removal: Through professional cleaning equipment and rust removal processes, thoroughly remove oil stains, dust and rust on the surface of the mold to ensure its cleanliness.Anti-rust protection: High-quality anti-rust materials are selected, and multiple anti-rust treatments such as spraying and soaking are adopted to coat the molds with a "protective armor", effectively resisting the risk of rusting during transportation and storage.Sealed packaging: Use packaging materials with excellent sealing performance to tightly wrap the molds to prevent the invasion of external factors such as air and moisture.Sturdy packaging: According to the size and weight of the mold, customize a sturdy packaging structure, such as high-strength wooden boxes, metal frames, etc., to ensure that the mold is not damaged by collision or compression during transportation.3. Full-cycle technical support: One-stop service ensures smooth productionWarranty period: We offer industry-leading warranty period services. During the warranty period, if there are non-human-induced quality issues with the mold, free repair or replacement services can be enjoyed.Standardized mold frame and maintenance for internal after-sales response: Establish a 7× 24-hour rapid response mechanism. After receiving the customer's after-sales request, the technical team will provide remote guidance or on-site service in the first instance. At the same time, standardized mold bases are provided to facilitate mold maintenance and upgrades, reducing maintenance costs.Professional assembly guarantees post-warranty technical support: Equipped with a professional assembly team, we can provide on-site assembly and debugging services for molds to customers, ensuring rapid production of molds. Even after the warranty period, we still provide continuous support such as technical consultation and paid maintenance to help customers achieve long-term stable production.From the rigorous layer upon layer of shipment inspection to the comprehensive packaging protection, and then to the always-on after-sales support, Jiefang Mould, with its professional, meticulous and full-cycle service system, ensures that customers have no worries at every stage of mold delivery and use, thereby fully guaranteeing their production efficiency and economic benefits, and becoming a solid backing for customers' mold procurement and production.After-sales serviceJiefeng Mould After-sales Service System1. Reserve of vulnerable parts and quick replacementWhen Jiefeng Molds ships, it is equipped with a full range of spare mold wear parts. Once replacement is needed at the customer's site, it can respond quickly to minimize production interruption time.2. Handling of quality issues during the warranty periodDuring the warranty period, if the mold has quality faults not caused by human factors, Jiefeng will provide remote technical guidance and maintenance services. If the problem is complex, senior technicians will be dispatched to the site for repair. If the problem cannot be solved on site, the mold can be transported back to the company for professional handling, and the detailed handling measures will be recorded simultaneously to ensure that the customer is clearly informed throughout the process and can accept it with confidence.3. Standardized mold bases and efficient maintenanceAdopting self-developed standardized mold bases, the internal mold inserts are scientifically designed, significantly simplifying the maintenance process. It is convenient for customers to maintain and replace by themselves, not only shortening the later maintenance time but also reducing maintenance costs, helping customers operate their production efficiently.4. Professional assembly and quality assuranceWith a team of senior engineers from Jiefeng who have over ten years of experience, molds are precisely assembled according to the production line requirements of customers. Quality is strictly controlled in every detail to ensure that the molds operate smoothly and efficiently during the customer's production process and improve the production yield.5. Post-warranty technical support and customized servicesAfter the warranty period, if there are technical problems with the mold or vulnerable parts, Jiefeng can assist and guide the customer to solve them. If customers encounter difficulties in purchasing components, the company can customize exclusive components as needed, only charging reasonable material costs and freight charges, and continuously provide strong support for customers' production. Cooperation PartnerFAQQ: What is the delivery time of the order?A: Standard models ship in 15-30 days; customized units require 30-45days. Q: What kind of services do you offer?A: We can manufacture all kinds of injection molds. Custom mold projects are also welcome. In addition, we have our own injection molding machines and can also carry out mass production for customers. Q:What are the main products of your injection molding service?A:Daily-use mold,industrial parts, communication parts, household appliance parts, electronic parts, medical parts, Automobile parts, daily-use parts, computer peripheral parts, precision parts, equipment parts...... Q:What information is needed for the quotation?A: Please provide us with 2D or 3D drawings of the product. If you don't have the drawings at hand, you can also provide samples to check the cost.Q:What are your payment terms?A:A 50% advance payment is required. The remaining balance should be paid before shipment.Q: How do I place an order?A: Contact us via email/phone for a quote, then confirm with a PO.Q:How long does it take to complete a mold?A:Most of them will be completed within 45 days, but some complex and large molds require more time. Q: What documents do you provide for export?A: Full export package (Commercial Invoice, Packing List, Bill of Lading, COC, etc.).
Purchasing Request
Note: Send your purchase request, and we will screen suppliers or manufacturers for you free of charge...