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China, Chinese Jwell High-Efficiency Multi-Layer Co-Extrusion Equipment for Light-Proof Medical Infusion Tubes with Precise Diameter Control and Seamless Layer Bonding1 Industrial Products Supplier Manufacturer Details, price list catalog:
China Industrial Products Supplier Manufacturer List Catalog
Plastic MachineryPlastic Pipe MachineryMedical EquipmentInfusion Tubes Equipment
Jiangsu Jwell Intelligent Machinery Co., Ltd.
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Product Description ParameterJWS-45JWS-50JWS-65JWS-75TypeJWS-45JWS-50JWS-65JWS-75Screw Diameter45mm50mm65mm75mmScrew L/D Ratio25-2828-3028-3028-30Main Power7.5/11 kW15/18.5 kW30/37 kW37/45 kWCapacity15-30 kg/h30-45 kg/h50-80 kg/h70-100 kg/hProduct DescriptionThe High-Efficiency Multi-Layer Co-Extrusion Equipment for Light-Proof Medical Infusion Tubes with Precise Diameter Control and Seamless Layer Bonding is a highly specialized production system tailored for the medical industry's evolving needs in precision, hygiene, and functionality. Designed for producing two-layer or three-layer medical-grade light-proof infusion tubes, this equipment ensures consistent wall thickness, strong layer adhesion, and excellent dimensional accuracy.By incorporating advanced co-extrusion die technology and modular design, the system supports high-speed continuous production with minimized material waste and operational downtime. The inclusion of inline measuring instruments and servo control systems provides unparalleled control over tubing dimensions and quality.The Precision Medical Catheter Production Equipment is engineered for the high-standard extrusion of a wide range of medical-grade catheters. These include central venous catheters, infusion tubes, anesthesia tubes, urinary catheters, capillary tubes, porous tubes, and other high-precision multi-lumen and microbore tubing used in modern clinical settings. This state-of-the-art equipment adopts cutting-edge control systems and high-performance components to ensure maximum precision, cleanliness, and stability during continuous production.The Precision Extrusion Equipment for Central Venous Catheter, Capillary Tube, Anesthesia Tube, and High-Accuracy Multi-Lumen Medical Tubing Manufacturing is a next-generation catheter production solution developed by CHINA JWELL INTELLIGENT MACHINERY CO., LTD., in collaboration with KAUTEX Germany. Tailored for high-precision, high-efficiency cleanroom manufacturing, this system is specifically designed to produce central venous catheters, anesthesia tubes, infusion tubes, urinary catheters, capillary tubes, porous catheters, and various high-precision multi-lumen or micro-diameter medical tubing products.This line integrates world-class automation, precision control, and GMP-compliant materials into a fully enclosed medical tubing manufacturing ecosystem. All contact surfaces are SUS304 stainless steel or higher, ensuring maximum cleanliness and corrosion resistance.Product ApplicationThis extrusion system is purpose-built for manufacturing:Light-proof infusion tubes (two-layer and three-layer variants)Flat-mouth dripping bucket tubes with dual-layer structuresTransparent or anti-UV medical tubes with outer protective layersTubes for IV fluid administration in light-sensitive drug deliveryHigh-clarity inner layers with light-blocking outer sheathsTubes requiring strong interlayer bonding without delaminationAnti-microbial or color-coded tubing with co-extruded outer layersMedical tubing ranging from OD1.5mm to OD20mmMaterials including PVC, TPU, and medical-grade black compoundsThis equipment is particularly suited for hospitals, pharmaceutical companies, IV solution manufacturers, and third-party medical device producers needing GMP-compliant tube production.Performance Highlights & Unique Selling PointsThis equipment is suitable for the extrusion of various high-precision medical catheters, including:Central venous cathetersAnesthesia tubesInfusion tubesUrinary cathetersCapillary tubesPorous tubesMulti-lumen and micro-diameter medical tubingThese products are widely used in critical care, surgery, anesthesiology, and patient monitoring in hospitals, clinics, and diagnostic labs.Product FeaturesTube Diameter Range: OD1.5-OD20mmLayer Options: 2-layer or 3-layer co-extrusionInner Layer Thickness: 0.2-0.25mmOuter Layer Thickness: 0.65-0.7mmApplicable Materials: Medical-grade PVC, TPU, PVC light-blocking compoundsStructure Includes:Twin extruders (co-extrusion)Special 2/3-layer lightproof tube die with flow balanceVacuum forming cooling tankInline outer-diameter measuring system (optional)Servo haul-off and cutting comboBelt conveyor with hygienic designDie Design: Quick-release, self-adjusting flow channel, dead-zone-freePrecision Control: Digital and servo control integration1. Siemens Smart Control SystemEquipped with Siemens HMI and industrial control systems, the entire line offers intelligent feedback control, high-speed response, and error-free operation. The German direct-drive, maintenance-free motor and gearbox eliminate traditional belt-drive flaws such as dust, transmission error, and power loss.2. GMP-Compliant Cooling SectionThe stainless-steel (SUS304) vacuum calibration and cooling bath features a fully enclosed glass cover and a medical-grade deionized water circulation system with a centrifugal pump. Its annular water-vacuum cooling ensures tubing roundness and dimensional stability, while the integrated air-ring drying system prevents water splashing and enables continuous water reuse.3. High-Speed Non-Contact MeasurementThe dual-axis laser diameter gauge uses a high-speed laser source, Japan TOSHIBA's precision CCD sensors, and advanced digital image processing to achieve real-time, non-contact measurements with ±0.003mm accuracy.4. High-Stability Haul-Off SystemUsing Swiss multi-ribbed belts, MITSUBISHI servo motors, and German turbine worm reducers, the haul-off unit delivers long-term high-speed performance without belt slippage or noise-perfect for sensitive medical extrusion.5. Clean and Accurate CuttingThe cutting system uses a low-inertia aluminum knife arm with a custom blade pouch to ensure smooth cuts without burrs. Powered by a Japanese MITSUBISHI servo motor and PLC, cutting length is freely adjustable with automatic counting and full HMI support.6. Closed-Loop SynchronizationThe extruder and haul-off unit use full closed-loop AC servo systems. The haul-off speed is continuously adjusted based on extruder speed, ensuring real-time synchronization and preventing diameter fluctuations caused by environmental factors. Final dimensional accuracy is maintained at an industry-leading ±0.03mm.7. JWELL + KAUTEX Engineering SynergyThis line benefits from the integration of KAUTEX's European medical extrusion experience and JWELL's robust, scalable manufacturing platform. Each system is built with top-tier components and advanced design philosophy to meet the most stringent international medical production standards.8. Global Service and WarrantyJWELL offers a full 12-month global warranty with lifetime technical support. Our international service team provides remote and on-site commissioning, cleanroom integration advice, spare parts support, and customized training.Why choose usFeatureDescriptionAdvanced Extrusion ControlFeatures Siemens HMI and Siemens PLC, integrating Germany-imported maintenance-free motors with direct-drive gear reducers. This eliminates inefficiencies, friction powder, and dust caused by conventional belt drives, ensuring oil-free, dust-free, and noiseless operation-ideal for sterile cleanroom environments.Hygienic Cooling SystemMade entirely from imported SUS304 stainless steel, the forming and cooling bath uses deionized water circulated by medical-grade stainless steel centrifugal pumps. Its low-vacuum water-ring forming technology ensures high circularity and dimension control, while the air ring drying system allows clean, splash-free operation.Ultra-High Precision MeasurementEquipped with a dual-axis diameter gauge featuring a high-speed laser light source and Toshiba high-resolution CCD cameras. Real-time image processing and digital display deliver inline, non-contact precision with a tolerance of ±0.003mm.Stable Haul-off MechanismUtilizes Swiss-made multi-groove belts, Mitsubishi servo motors and controllers, and German worm-gear reducers. This guarantees long-term stability, precision traction, zero belt slippage, and quiet operation.Dust-Free Cutting SystemFeatures a low-inertia aluminum rotating knife arm and specialized cutting blades to ensure clean cuts with no fraying. Driven by Mitsubishi servo motors, the cutting unit uses Mitsubishi PLC and Siemens touchscreen interface for accurate, programmable length control and automatic counting.Full-Loop Servo SynchronizationBoth the extruder and haul-off units use fully closed-loop AC servo systems that instantly adjust traction speed to match extrusion rate, ensuring speed synchronization across the entire line. This eliminates fluctuations caused by ambient environmental changes and maintains a consistent pipe diameter with precision up to ±0.03mm.A. Industry Expertise and Advanced Manufacturing CapabilitiesAs a leading manufacturer of plastic extrusion machinery, our company has a long-standing reputation for delivering high-quality, reliable, and innovative extrusion solutions. With years of experience in the field, we understand the evolving demands of the industry and offer state-of-the-art equipment tailored to meet global standards.B. Large-Scale Production FacilitiesState-of-the-Art Factories: Equipped with modern CNC machining centers, advanced testing laboratories, and automated assembly lines.High Production Capacity: Ensures timely delivery and large-scale manufacturing capabilities for bulk orders.Strict Quality Control: Each machine undergoes rigorous performance testing before shipment.C. Customization and Technical SupportTailor-Made Solutions: Our engineers can customize the extrusion system to match specific requirements.Comprehensive After-Sales Service: Includes installation guidance, training, and 24/7 technical support.Spare Parts Availability: We maintain a stock of essential components to ensure quick replacements and minimize downtime.D. Global Market Presence and Strong Customer BaseOur extrusion machines are trusted by manufacturers across North America, Europe, Asia, the Middle East, and Africa.Proven track record of successful installations in construction, industrial, and agricultural sectors worldwide.Long-term partnerships with top-tier plastic product manufacturers.Technical SpecificationsChoosing JWELL means partnering with China's No.1 plastic extrusion machinery manufacturer, backed by over 27 years of specialized expertise. Our global footprint extends to exporting advanced machinery to over 120 countries. Annually, we produce over 3,000 sets of high-performance plastic extrusion lines, generating 500 million USD in revenue, demonstrating our significant scale and market leadership. Our capability is proven by landmark projects, including delivering the world's largest 1600mm offshore pipeline extrusion line. In 2023, JWELL significantly enhanced its technological prowess and global standing by acquiring KAUTEX Maschinenbau, a renowned German leader in blow molding technology. This strategic integration brings decades of German precision engineering, innovation excellence, and a globally trusted brand into the JWELL family, further elevating our capabilities in complex extrusion and advanced manufacturing solutions across the board. While Kautex specialized in blow molding, their legacy of precision and quality enhances our overall engineering and service commitment.Our commitment to your success extends beyond delivery:Comprehensive Warranty: We provide a 1-year warranty covering the cost of components (excluding normal wear parts or damage caused by human factors).Lifelong Service: Benefit from our lifelong technical support and service commitment.Rapid Support: Our expert technical team guarantees a response within 24-48 hours to address any operational queries or issues.Global Installation & Training: We offer on-site installation, commissioning, and operational training globally, supported by experienced technicians (buyer covers travel expenses).Proven Reliability: Over 3,000 satisfied clients worldwide rely on JWELL's robust machinery, manufacturing scale, and dependable service.Quality Assurance: Benefit from quality standards reinforced by the KAUTEX legacy of precision and engineering excellence.Documentation: We provide comprehensive bilingual (typically English and Chinese) documentation for operation and maintenance.Trust JWELL - a proven industrial giant, now further elevated by the integration of KAUTEX's world-class engineering heritage - to deliver unmatched precision, reliability, and comprehensive support for your critical medical tubing production needs. Conclusion: The Ideal Solution for Pipe ManufacturingThe High-Performance PVC-UH, UPVC, CPVC Pipe Extrusion Machine is a top-tier solution for manufacturers seeking efficiency, precision, and reliability. With its advanced twin-screw extruder, superior mold quality, precise cutting system, and customizable features, this machine is engineered to deliver exceptional results across various industries.By choosing our industry-leading extrusion system, businesses can achieve higher productivity, reduced operational costs, and superior product quality. Contact us today to learn more about our solutions and get a tailored quotation!
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