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China, Chinese Automatic EV Bus Welding Machine Car SKD Welding Line Factory1 Industrial Products Supplier Manufacturer Details, price list catalog:
China Industrial Products Supplier Manufacturer List Catalog
Industrial Customized ServiceWelding ServiceCar SKD Welding LineEV Bus Welding Machine
China Vehicle Industry Co., Ltd
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Product Description Product DescriptionWhat is the Car Welding Line?Electric Vehicle SKD Car Welding Line factory is the most important process of the whole production line, It means to weld all the parts to the car body. The key equipments are the jigs and the welding system. Jigs are also called car welding fixtures. The jigs are to improve the welding precision of the car body, and the skd car welding line uses the spot welding process to make the body have enough strength. For the customers, the CKD car frame production line will need the car frame welding line. It has high technical requirements.The fully automatic car welding line is widely used in modern automobile enterprises. use the whole robot welding system and robot transfer system to make the high efficiency.Car Welding Line Factory ProcessHexahedron assembly→Repair welding correction→Repair welding correction→Side panel bonding→Panel welding→Outer sealingplate→Inner sealing plate→Cabin door installation→Gluing→Offline inspection→Transport Sub-Assembly Welding lineThe first stage of an automotive welding line is component assembly, which includes the precise assembly of various parts such as chassis, doors, roof, and engine components. The main assembly welding process combines these components into an overall body and performs other welding processes on the assembled body. The assembly process and the main assembly process are each designed to improve the precision and quality of the body welds while reducing cycle times. The welding line layout is carefully designed to maximize efficiency and minimize material waste.Assembly Welding LineThe welding line is characterized by a high degree of automation, high welding precision, stable beat, etc. It mainly completes the welding tasks of automobile lower body assembly and white body assembly; through the control of programmable logic controller (PLC), it realizes the automation of the whole process; the main components are robots, electrode trimmers, RIP and HIP of water and gas unit, conveyor system in the line, positioning jig, handling grips, gun changer, servo resistance welding gun, arc welding gun, automatic stud welding gun, SPR, FDS, automatic gluing equipment, automatic loading equipment APC, safety fences, etc. The main components are a robot, electrode trimmer, RIP and HIP of water and gas unit, in-line conveyor system, positioning fixture, handling gripper, gun changer, servo resistance welding gun, arc welding gun, automatic stud welding gun, SPR, FDS, automatic gluing equipment, automatic loading equipment APC, fine positioning of the edge of the line for loading and unloading of the material car, safety fence, etc. Our AdvantagesThe Main Features of Welding Machine(1) All double-sided single-point resistance spot welding is used for welding, which improves welding quality and reduces welding deformation and material consumption.(2) The equipment is equipped with 4 sets of inverter welding systems. By adopting advanced electrode tracking technology, the upper and lower electrodes can be automatically aligned during welding and running, and 1+1 and 1+1+1 profiles are completed at the same time. Strip or 4 welds or welding, thus solving the technical problem of 1+1+1 profile welding by resistance welding.(3) The electrical control system adopts a high-precision PLC controller and sets a separate control box and operation box. The control panel can display different vehicle serial numbers. Pre-programmed procedures automatically complete the entire welding process of the equipment. The control center has a storage function, which can store a variety of models. When changing the model, the serial number can be switched, which makes it easy to weld a variety of models.(4) The position of the welding point (height, width) is adjustable.(5) The roof frame positioning device can be adjusted according to different models, which is more convenient.(6) Double-drive gantry-type mechanism walks smoothly.(7) Self-provided circulating cooling system and the cooling effect is reliable.Product ParametersTechnical Parameter of Car Welding LineSer. No.Equipment nameMain technical specificationsQty.Remarks1Ring-grooved rivet gun 2 2Semi-automatic CO2 shielded welderThree phases, 380 V5 3Portable plasma cutting machineThree phases, 380 V4 4Oxyacetylene flame-cutting machine 2 5Single-station dust removal equipment 1 6Aluminum alloy welderYD-350FD21 7Electric single-beam crane5 t4 8Pneumatic grinding machine 20 9Assembly adjustment tool 28Include guiding rule, rubber hammer, pneumatic impact wrench and other assembly adjustment tools.10Station apparatus/climbing platformNon-standard76Be used for material placement, assembly operation, tool storage and so on.11Utility/steel structure/station lighting/fanNon-standard1Welding power grid, water, electricity, gas, lighting, and so on, and length according to line body requirements.12Track/process carNon-standard1Transport among welding stations, a track length of about 158 meters (be adjusted according to the line body), 24# light rail13Pneumatic glue gun 10 14Two-component pneumatic glue gun 2 15Riveting gun 4 16Vehicle body frame assembly fixtureNon-standard1 17Small fittings/opening gaugeNon-standard18See the list for details.18Plate shearer 2 19Bending machine 2 20Electric forklift3T1 After Sales ServiceChina Vehicle Industry Provides One-Stop Vehicle SolutionsKd Parts Guidance And SupplyWe produce all The Parts ourselves, so we can offer you the stamping parts and the Auto Parts And Can Also Give You The Production Process Guidance. Just as you want to start building your own bus/Car Factory, A Bus/Car Needs More Than 10,000 Parts. You Do Not Have To Produce All The Parts; Many Parts We Already have Ready-Made Molds And Solutions. We Can Provide Quality And Cheap KD parts.Technical Guidance And SupplyWe Have Already Directed The Design For Dozens Of Companies. According To Your Production Plan and local Labor Cost, We Will Reasonably Suggest Some Necessary Equipment So That You Can Spend very little money and Realize your car Dream.One-Stop Shopping ServiceWe Provide A One-Stop Purchasing System for Electric Vehicle Solutions. This Will Be A Brand New, Epoch-Making Product, And You Will Become The Most Important Electric Vehicle Manufacturer In Your Country.Cooperation customerWe can provide you with a complete car assembly line and welding jigs line plant and process equipment investment planning, We have many successful cases of Customize assembly lines, and we have installed SKD SUV automotive assembly lines for Egyptian customers, and Russian customers automotive assembly lines, in Dubai, South Korea, Laos, Thailand, Ethiopia, Bangladesh, Algeria, and other countries to design automotive assembly lines and car welding line. Please contact us to get more informationCompany ProfileThe mission of China's Vehicle Industry is to globally popularize electric vehicles (EVs). The company has developed revolutionary Multi-Purpose Platforms and digital ecosystems that are reshaping the automotive industry through innovative design, pioneering technologies, and a unique business model that covers the entire vehicle lifecycle. Distinguished by its experienced team from leading technology and automotive companies, China Vehicle Industry has designed a modular electric platform specifically engineered to maximize interior space for customizable use throughout the vehicle's lifespan, catering to diverse consumer and business needs.Packaging & ShippingAdopt the method of combining an iron frame with an export wooden packaging box to enhance packaging protection for parts susceptible to friction. Apply phosphating electrophoresis anticorrosion treatment to all six vehicle body skeletons and steel components.
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