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China, Chinese Leading Manufacturer of Hydraulic Press for Heat Exchanger Industry1 Industrial Products Supplier Manufacturer Details, price list catalog:
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Hydraulic PressLeading Hydraulic Press ManufacturerHeat Exchanger Hydraulic Press
Shanghai Empire Mechanical Engineering Co., Ltd.
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Product Description Shanghai Empire Mechanical Engineering Co., Ltd. - Hydraulic Press for Forming PHE PlateCompany ProfileShanghai Empire Mechanical Engineering Co., Ltd. is a leading manufacturer of hydraulic presses for forming PHE plates. With years of experience in plate pressing, we have become experts in fabricating optimal machines for the plate heat exchanger industry worldwide.Our commitment to innovation and wisdom has led us to possess two national patents of utility model, with more patents currently being applied for. We take pride in our ability to provide perfect equipment to our customers.Our range of hydraulic presses includes various tonnages to cater to different needs in the plate heat exchanger industry. We offer presses with tonnages ranging from 2000 tons to 20000 tons, ensuring that we have the right machine for every requirement.As a reliable and competitive supplier, we have built a large customer base both in the domestic and international markets. Our customers trust us to deliver high-quality products and exceptional service.Product DescriptionShanghai Empire Mechanical Engineering Co., Ltd.Hydraulic Press for PlatesDaily production capacity: 2200 tonsHeat transfer area less than 0.2 M2Examples of compatible models: M3, M6, P26, V4, VU8, V8, V13, M10M, TS6MHydraulic Press for Pressing PlatesDaily production capacity: 6000 tonsHeat transfer area less than 0.8 M2Examples of compatible models: M15B, VT20, VT40, VT80, V28, V45, V60, P36, AK20Hydraulic Press for Pressing Plates (Bigger Plates)Daily production capacity: 20000 tonsCompatible with bigger plates up to 500mm connectionProduct Drawing SampleProduct DescriptionProduct Features1. Attractive and Outstanding AppearanceOur hydraulic press for PHE plateforming, designed by Shanghai Empire Mechanical Engineering Co., Ltd., features an attractive and compact structure based on humanized principles.2. Wire Wound FrameThe pre-stressed wire wound frame of our hydraulic press allows for an enlarged pre-load margin, ensuring no slits between the pillar and semicircular beam during operation. The steel wire used in the frame is durable and can be used for long-term purposes.3. Durable Main Cylindera) The cylinder of our hydraulic press is designed with scientific and rational wall thickness based on finite element design calculations. The wire wound construction allows for resilient deformation within a tiny range at rated pressure, ensuring the major seal remains effective without any gaps.b) Instead of using a plastic nylon guide seal, our hydraulic press utilizes a bronze guide seal, keeping the inner wall of the cylinder smooth and prolonging the life of the main cylinder and seal.4. High Strength and Rigid Oriented SystemThe oriented system of our hydraulic press adopts four rigid cylindrical guide posts that are specially plated and grinded. This ensures a well-distributed oriented gap and smooth operation of the oriented worktable with high precision. The worktable remains parallel, resulting in even corrugation depth and compliance with international standards.5. Patented Direct Oil Charging StructureOur hydraulic press features a simple oil charging path with small resistance and excellent oil charging performance. This structure improves energy efficiency and operation speed, ultimately increasing production efficiency for users.6. Patent Pending Epitaxial Oil Charging ValveOur hydraulic press utilizes a special epitaxial oil charging valve to prevent potential damage caused by pressure differential when the pressure is relieved. This valve offers advantages such as a smaller size, longer operating life, and higher efficiency compared to other products.7. Outstanding Pressing CapabilityThe wire wound frame of our hydraulic press ensures equal stretch force on each wire throughout the plate pressing process. This allows our press to achieve plate pressing with lower pressure (10% to 15% less) compared to competitors. Additionally, our product experiences less pressure loss.8. Rapid Pressing with Reasonable Speed FormingUnlike traditional machines with direct pressing speeds of 0.2 to 0.5 mm/s, our hydraulic press for PHE plateforming offers a breakthrough. It achieves an initial plate pressing speed of 1 to 1.5 mm/s, followed by reasonable forming speed. This innovative combination significantly improves pressing speed, plate quality, energy conservation, and operating efficiency.9. Patented Movable WorktableOur latest hydraulic press is equipped with a specially designed movable worktable that can automatically move in and out without any auxiliary devices. This worktable maximizes operating efficiency and minimizes time and labor intensity, eliminating the need for traditional loading and unloading devices.10. Patent Pending Three-stage Combination Pressure Relief SystemOur hydraulic press features a patent pending three-stage combination pressure relief system.ModelNominal Force (MN)Minimum Shut Height (mm)Stroke of Sliding Block (mm)Working Table Dimension (mm)Empty Down Speed (mm/s)Working Speed (mm/s)Return Speed (mm/s)Motor Power (KW)DG20203001801250×800700.35-1.57015DG22223001801250×800700.35-1.57015DG35353201501650×850700.35-1.57018.5DG60DZ603002502500×1250700.35-1.57045DG60SZ603002502500×1250700.35-1.57045DG1001003003002500×1250700.35-1.57037.5-55DG1201203003002600×1600700.35-1.57045-55DG2002003003003400×1700700.35-1.57075-90DG4004004003005000×2300700.35-1.570110-150Remarks 1. Model DG60DZ features single-frame vertical feeding. 2. Model DG60SZ performs with double-frame vertical feeding. 3. Technical configurations can be designed according to customers' requirements.Empire Mechanical Engineering Co. LtdChinese Manufacturer of High-Quality Plate Heat Exchanger (PHE) and HydraulicsEmpire Mechanical Engineering Co. Ltd, also known as Shanghai Empire Mechanical Engineering Co., Ltd., is a renowned Chinese manufacturer specializing in the production of high-quality plate heat exchangers (PHE) and hydraulics. With a strong focus on research and development, design, production, and sales, Empire has established a great reputation in the industry.In June 2015, Empire achieved a significant milestone by successfully designing and producing the largest hydraulic press in China, boasting an impressive 40,000-ton capacity. This groundbreaking achievement reaffirmed Empire's leading position in the industry.Key Features and Benefits of the 40,000 Ton Hydraulic Press:Molding of Larger Plates: With a maximum plate size of 4.0, the 40,000-ton hydraulic press meets the requirements of high-tech industries such as nuclear power, enabling the production of larger plate heat exchangers.Enhanced Efficiency: Compared to lower tonnage presses, the 40,000-ton press saves a third of the time required to press a plate. Additionally, it allows for the simultaneous pressing of multiple plates within the worktable limits, significantly improving overall efficiency.Quick and Easy Mold Replacement: The unique design of the 40,000-ton press enables a single person to replace the mold within just 20 minutes. This not only solves the challenge of mold replacement but also enhances the efficiency of the entire process.Empire Mechanical Engineering Co. Ltd remains committed to further investment in research and development, equipment, and the improvement of core manufacturing capabilities. By embracing automated production and intelligence, Empire aims to lead the heat exchanger industry towards the industrial 4.0 revolution in China.
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