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China, Chinese Monifaliment Welding Robot Automatic Customized for Automatic Production Line1 Industrial Products Supplier Manufacturer Details, price list catalog:
China Industrial Products Supplier Manufacturer List Catalog
Industrial RobotMonifaliment Welding RobotAutomatic Robot
QINGDAO SAIBON INTELLIGENT AUTOMATION EQUIPMENT CO., LTD
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Product DescriptionNon-Standard Customization Automatic Production Line Monifaliment Welding RobotMonifaliment welding is a highly efficient welding method that has emerged in recent years. It features a sophisticated and quiet arc control system, allowing for multi-machine sharing. It is equipped with a synchronization device, enabling a precise transition between the two wires at the very beginning of the welding process.Structure composition:Welding power supply, control box, welding roller frame, flux conveying and recycling machine, flux controller, single wire welding gun, welding tracker, integrated controllerApplication Feilds:high-quality low-carbon steel / stainless steel / alloy steel / non-ferrous metals / copper alloy wires / aluminum alloy wire rodsWidely used in automotive manufacturing and automotive component manufacturing, construction machinery, hardware and building materials, ships, aerospace and other fields.SpecificationProduct Features:1. Wide application range.2. Pulse arc has no short circuit or spatter.3. Small welding deformation and low welding porosity rate.4. Suitable for small to medium-sized wire diameters welding.5. Product cycle is clear, and it is easy to arrange production plans.6. The clamping welding method is convenient and the wire clamping is firm.7. Equipped with secondary tempering, easy to operate, and strong clamping force.8. It can shorten the product replacement cycle and reduce the corresponding equipment investment.Technical Features:1. The complete set of automated equipment can be used in production processes including manufacturing, installation, inspection, and logistics. 2. Precise, flexible, and intelligent welding enables an increase in production volume, improvement of quality, cost reduction, reduction of resource consumption and environmental pollution.3. The technology is highly comprehensive, covering multiple technical fields such as industrial robot control technology, robot dynamics and simulation, and laser processing technology for manufacturing.It possesses technical characteristics such as fine manufacturing, fine processing, and flexible production, and is an important means to achieve digitalization, automation, networking and intelligence in production.Operation Procedure:1. Pre-weld cleaning: Clean the area within 100mm around the part's bevel with acetone, and clean the 20mm area with a steel wire brush.2. Trim the welding part with wire cutters, and fix the two ends of the single wire on the two electrodes.3. Select the welding power supply: Use high voltage for large-diameter wires and low voltage for small-diameter wires.4. Adjust the welding current to the appropriate gear.5. Program teaching: On the robot teaching box, select the input/output interface, check whether the working and completion signals of the robot are reset. If not reset, reset them; then set the status selection switch on the robot teaching box to the automatic position.6. Confirm that the program pointer on the teaching box points to the CELL main program.7. Connect the servo power supply: Press the servo power-on button on the operation box to simultaneously turn on the positioning machine servo power supply. The corresponding green servo power indicator light will be on, and ensure that the red alarm reset light is off. If it is not off, press the alarm reset button a few times.8. Press the start button (2 seconds), and the corresponding indicator lights will light up simultaneously. The workstation will enter the automatic operation state.TECHNICAL PARAMETERS:INTERNAL WELDING CURRENT550AEXTERNAL WELDING CURRENT700AINTERNAL WELDING VOLTAGE30VEXTERNAL WELDING VOITAGE32VWELDING SPEED600mm/minWIRE FEEDING SPEED686cm/minCONTROL SYSTEMProgrammed servo control,6axisTEACHING SYSTEMTeaching and playbackMEMORY CAPACITY1280POWER SUPPLY220V,50HzWEIGHT550kgREPEAT POSITIONING ACCURACY±1mmAMBIENT TEMPERATURE0~45℃Safety and Maintenance:1. After the robot starts working, personnel should leave the working area of the welding robot to prevent accidents during the flipping process.2. If the spot welding robot gives an alarm, wait until the alarm is resolved before reconnecting the servo power supply.3. Regularly clean the welding gun to avoid bubbles in the welded parts, and clean the dust from the control cabinet and the surface of the robot.4. Regularly back up the data program of the robot to prevent loss and inability to restore.5. Replace the main body battery once a year, and replace the control cabinet battery once every two years.6. Regularly check the sound of the motor reducer.7. Regularly check the tightness of screws and nuts.8. Regularly check the voltage and current, and check for the presence of ground wires.9. Regularly check if the air pressure of the air source reaches the normal pressure.OTHER PRODUCTS:https://saibon888.en.made-in-china.com/product-list-1.htmlSAIBON-CUSTOMIZATION:Saibon customizes various types of automatic production lines. According to the specific needs of customers from different fields, technicians will be arranged for one-on-one communication and to formulate reasonable welding plans.Welcome to customize.After Sales ServiceStandard Warranty: 12 months or 2,000 operating hours (whichever comes first).Extended Warranty: Optional coverage up to 36 months.Global Support: 24/7 technical assistance and spare parts supply.Training: On-site or remote operation/maintenance training.Company ProfileQINGDAO SAIBON INTELLIGENT AUTOMATION EQUIPMENT Co., Ltd.Saibon is capable of designing and providing customized solutions for our clients to meet their various needs. Our company has a perfect service system.We conduct pre-sale planning based on your requirements, offer installation, commissioning and training services in terms of personal connection and project site, and can also provide free technical support during the after-sales period. Why Choose Us?Other ProductsOEM/ODM capabilitiesCompetitive pricing & bulk discountsFast shipping & customs clearance supportTurnkey project solutionsWelding Robots/Palletzing RobotsHanding Robots/Loading and unloading RobotsConveyors/Roller LinesAutomatic Assembly/Production Lines FAQQ: What's the lead time for orders?A: Here are our average lead times:Peak Season:1-3 months.Off Season:1-3 months.Q: How long is the warranty period?A: 12 months. If you still encounter unresolved issues after the warranty expires, we will provide corresponding technical support and solutions.Q:Can I have a factory tour?A:Yes. If you want come to our company and factory, please order the date with us. We will provide comfortable service for you.Q: Can I customize an automatic production line?A: Absolutely! We mainly produce different kinds of production line.Please let me know your specific customization requirements and I will get back to you as soon as possible.Q: How do I place an order?A: Contact us via email/phone for a quote, then confirm with a PO.Q:Do you offer pre-sales services?A:Yes. We offer free, professional pre-sales consulting services to help you select the most suitable custom solution.Q:Can you dispatch engineers to our country for technical support when needed?A:Yes. After the equipment arrives, we will send specialists to your site to assemble and commission the machinery, and will not recall them until successful operation is achieved with no remaining issues.
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