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China, Chinese Advanced Automatic CNC Diamond Wire Saw Cut Machine for Ultra-Huge Quartz Glass1 Industrial Products Supplier Manufacturer Details, price list catalog:
China Industrial Products Supplier Manufacturer List Catalog
Other Manufacturing Processing MachineryWire Diamond SawDiamond Wire Cutting Machine
Zhengzhou Shine Smart Equipment.,Ltd
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Product Description High-Speed Endless Diamond wire Loop Saw for Optical Glass, Ceramic and Quartz CuttingProduct DescriptionProduct Description: Diamond Wire Saw for QuartzThe diamond wire saw for quartz is a cutting-edge machine specifically engineered for slicing quartz materials with high precision and efficiency. This advanced tool employs a diamond-embedded wire loop, which guarantees clean and accurate cuts, making it perfect for applications requiring meticulous attention to detail.The wire loop design of the diamond wire saw allows for continuous cutting at high speeds, approximately 60 meters per second, without the need to reverse direction. This results in a smoother cut surface with minimal kerf loss, significantly reducing material waste. The industrial-grade diamonds embedded in the wire provide exceptional cutting power and durability, ensuring long-lasting performance even with intensive use.Step into a new era of quartz glass cutting with our cutting-edge Endless Wire Saw Model SH60-R. Designed specifically for large-size quartz glass cutting, this remarkable innovation reshapes the boundaries of cutting speed, efficiency, and versatility.Model SH60 has an endless diamond wire that can move in a single direction without the need for reversing. The closed diamond wire enables high linear speeds, reaching even up to 60 m/s. As a result, it allows for fast cutting speeds and maintaining superior cutting surface quality.This machine is a horizontal cutting wire saw, the has a workpiece station which you can put big and heavy material easily with a fork or ship crane.it's quite easy to operate.Key Features:High Precision: The diamond wire saw delivers precise cuts with an excellent surface finish, ideal for detailed quartz slicing.Efficiency: Continuous loop design enables high-speed cutting, enhancing productivity and reducing processing time.Minimal Material Waste: The fine, accurate cuts result in minimal kerf loss, preserving valuable quartz material.Durability: The diamond-embedded wire ensures long-lasting cutting performance, reducing the need for frequent wire replacements.Specialized for Quartz: Engineered specifically for quartz, ensuring optimal performance and results.Customizable Options: The machine's size and functions can be customized to meet specific operational requirements.Applications:Electronics Industry: Precision cutting of quartz crystals for use in electronic components like oscillators and resonators.Optical Industry: Accurate slicing of quartz for high-precision optical lenses and components.Solar Industry: Cutting quartz for use in photovoltaic cells and solar panels.Research and Development: Ideal for laboratory settings where precise and clean cuts of quartz are essential.Jewelry Manufacturing: Precision cutting of quartz gemstones to achieve desired shapes and sizes.Additional Information:Customizable Dimensions: The diamond wire saw can be tailored to fit your workspace and specific needs, with customizable dimensions to suit various operational environments.Adjustable Functions: The machine's features and functions can be adjusted to meet specific cutting requirements, ensuring optimal performance for your particular application.Support and Service: We offer comprehensive support and after-sales service, including installation assistance, training, and maintenance to ensure your equipment operates at peak performance.The diamond wire saw for quartz represents a significant advancement in cutting technology, offering unparalleled precision and efficiency for all quartz slicing needs. Whether in industrial production or research environments, this specialized tool ensures superior performance and high-quality results. Product ParametersTypical specifications for this Graphite Cutting Machine SH60-R : Machine SpecNumberParameterValue or Specification1 2Maximum Workpiece Dia (mm)20003Maximum Workpiece Height (mm)6004Worktable Y-Axis Travel (mm)10705Worktable Z-Axis Travel (mm)6006Maximum Diamond Wire Speed (m/s)38 (Max)7Minimum Feed Increment Y-Axis (mm)0.018Minimum Feed Increment Z-Axis (mm)0.019Repeat Positioning Accuracy Y-Axis (mm)±0.0510Repeat Positioning Accuracy Z-Axis (mm)±0.0511Total Power Consumption (kW)412Power SupplyAC220V 50Hz13Machine Size(mm)3860*2660*195014Machine Weight(kg)5000 Additional Information:Customizable Dimensions: The diamond wire saw can be tailored to fit your workspace and specific needs, with customizable dimensions to suit various operational environments.Adjustable Functions: The machine's features and functions can be adjusted to meet specific cutting requirements, ensuring optimal performance for your particular application.Support and Service: We offer comprehensive support and after-sales service, including installation assistance, training, and maintenance to ensure your equipment operates at peak performance.The working principle of this quartz ingot Cutting Machine1,Cutting Line Orientation:The cutting wire is positioned parallel to the ground, while the quartz ingot or blocks are parallelly placed on the loading platform.2,High-Speed Cutting Wire Motion:The cutting wire moves at high speed along its circular path, maintaining constant tension and maintaining its sharpness during the cutting process.3,Horizontal Cutting:As the cutting wire moves, whole wheel system move from forward to backward, allowing for horizontal cutting of the quartz.4,Control and Precision:The cutting machine is equipped with a control system and a hand controller that ensures precise movement of the cutting wire and the loading platform. The control system allows for accurate positioning and motion control, resulting in consistent and high-quality cuts. Our AdvantagesUnique features, performance, and advantages of quartz cutting machine1,Unprecedented Cutting Speed:The SH60 stands as a beacon of cutting speed advancement. Unlike traditional inner diameter saws or bandsaws used for quartz cutting machine, our revolutionary endless wire saw technology enables lightning-fast cuts. since the linear speed of this saw can be up to 60m/s, the cutting wire would be very sharp..2,Limitless Cutting Scope:Gone are the days of size limitations when it comes to quartz glass cutting. The SH60's innovation lies in its ability to cut quartz glass without size restriction, The cutting tool has no limitations on the size of the workpiece.this machine series has different size for different material range,the biggest workpiece it can cut is diameter 1.5 m.3,Precision Beyond Compare:Precision is at the core of the SH60's design. With its state-of-the-art endless wire technology, this machine offers immaculate precision in every cut. Whether you're working with large sections or intricate designs, the SH60 ensures flawless accuracy and exacting dimensions.4,Cut Quality Redefined:The SH60's cutting-edge technology doesn't just elevate speed; it redefines cutting surface quality, cutting wire running in one direction and the workpiece rotary at the same time .The cutting process is accompanied by grinding, resulting in a very smooth cutting surface.5,Easy to Operate:Equipped with a circular diamond wire cutting tool, our machine ensures precise and efficient cutting with minimal kerf width. The wire diameter ranges from 0.65 to 0.8 mm, allowing for exceptionally small kerfs and minimal cutting resistance. This results in minimal material displacement during cutting, maintaining the material's original integrity and facilitating easy unloading.6,Compact and Space-saving Design:With its sleek and compact structure, our cutting machine takes up minimal floor space while delivering impressive cutting capabilities. Despite its small footprint, it can accommodate large material sizes, providing versatility without compromising on space.7,Horizontal Cutting Orientation:The horizontal cutting orientation facilitates easy loading and unloading of materials, particularly beneficial for handling large graphite blocks. Simply use a forklift to place the material onto the machine's loading platform, making material handling a breeze.8,Unmanned Operation:The cutting process requires no constant supervision, providing operators with the freedom to attend to other tasks while the machine operates autonomously. This feature enhances productivity and efficiency in the manufacturing environment.9,User-friendly Operation:Featuring a straightforward and user-friendly interface, our machine offers intuitive operation akin to a "plug-and-play" system. Even novice operators can easily navigate the machine's controls and settings, eliminating the need for extensive training or specialized skills. Adaptability and Innovation:The SH60 is a statement of adaptability and innovation. Its advanced controls and customizable settings cater to a diverse range of cutting projects, making it the go-to solution for large-scale quartz glass cutting. Whether you're producing monumental pieces or intricate components, the SH60 delivers uncompromised results every time.Comparison Between Diamond Band Saw and a Single Diamond Wire Sawhere's a comparison sheet highlighting the differences between a Diamond Band Saw and a Diamond Wire Saw when cutting graphite: AspectDiamond Band SawEndless Diamond Wire SawCutting MechanismUtilizes a continuous loop of diamond-coated band as the cutting tool.Employs a continuous loop of diamond-coated wire as the cutting tool.Cutting SpeedGenerally slower cutting speed due to the movement of the band.Faster cutting speed due to the continuous linear motion of the wire.Kerf WidthTypically has a wider kerf width, leading to more material wastage.Minimizes kerf width, resulting in minimal material wastage.Cut Surface QualityMay require additional polishing steps to achieve a smooth finish.Simultaneously cuts and polishes, ensuring a smooth and shiny surface.VersatilitySuitable for basic cuts and straight lines.Highly versatile, suitable for complex shapes and intricate designs.PrecisionModerate precision; may not achieve intricate designs accurately.Offers high precision, ideal for intricate graphite components.Material EfficiencyCan be less material-efficient due to wider cuts.Maximizes material efficiency with narrow cuts.Dust GenerationGenerates more dust, potentially requiring dust extraction systems.Produces minimal dust, contributing to a cleaner working environment.ApplicationMainly used for simpler cutting tasksIdeal for various cutting needs, especially intricate graphite parts.Ideal Use CaseBasic straight cuts in graphite.Precision cuts, intricate designs, and complex graphite components. Packaging & ShippingPackagingThe diamond wire saw will be put into a wood crate.Lead TimeNormally we will send machine out 30 working days after order confirmation, some time can be within 15 days.International Shipping MethodsWe offer flexible international shipping options to accommodate the diverse needs of our clients. Our shipping terms include FOB (Free on Board), CNF (Cost and Freight), and door-to-door delivery. The majority of our shipments are transported via sea freight, ensuring cost-effective and reliable delivery for bulk orders. Additionally, we have extensive experience with air freight for time-sensitive shipments, providing faster delivery while maintaining the integrity of the products.Shipping Options:FOB (Free on Board): We handle the costs and risks up to the port of shipment. The buyer takes responsibility from the port of origin, ensuring control over the logistics and costs beyond that point.CNF (Cost and Freight): We cover the cost of shipping the goods to the port of destination. The buyer assumes responsibility for insurance and other costs once the goods are in transit.Door-to-Door Delivery: We manage the entire logistics process from our facility directly to your specified location, offering a hassle-free and convenient shipping solution.Our team is committed to providing timely and efficient delivery, tailored to meet your specific requirements, ensuring that your orders arrive safely and on schedule. Whether by sea or air, we prioritize the safe handling and transport of our products to maintain their quality and performance.Application CaseCase 1: Electronics ManufacturerApplication: Client specializes in manufacturing high-precision quartz components used in various electronic devices. They integrated the diamond wire saw into their production line to cut quartz substrates used in oscillators and resonators. The precision and efficiency of the saw allowed them to produce high-quality components with minimal material waste. This led to improved product performance and reliability, enhancing their competitiveness in the market.Case 2: Optical Equipment ManufacturerApplication: Client produces high-precision optical lenses and components made from quartz. The diamond wire saw was utilized to achieve smooth and accurate cuts of quartz blocks, essential for creating high-quality optical lenses. The company experienced a significant improvement in the clarity and precision of their optical products, meeting the stringent requirements of the optical industry and expanding their customer base.Case 3: Solar Panel ManufacturerApplication: Client focuses on manufacturing photovoltaic cells and solar panels. They used the diamond wire saw to slice quartz for solar panels, ensuring uniform thickness and high precision. This led to enhanced efficiency and performance of their solar panels, reducing production costs and increasing their market share in the renewable energy sector.Case 4: Research and Development LaboratoryApplication: Client's Research Institute conducts cutting-edge research on new materials. They adopted the diamond wire saw for precise cutting of quartz samples used in their experiments. The saw's ability to make fine, accurate cuts with minimal surface roughness was crucial for their research, enabling detailed analysis and development of new quartz-based materials.Case 5: Semiconductor ManufacturerApplication: Client manufactures semiconductor devices that require high-purity quartz components. The diamond wire saw was employed to cut quartz wafers used in semiconductor fabrication. The precision cutting capability of the saw ensured high-quality quartz wafers with minimal defects, leading to improved performance of their semiconductor devices and higher production yields.The diamond wire saw for quartz is a versatile and high-precision cutting tool that serves a wide range of industries, including electronics, optics, solar energy, research, and semiconductors. These case studies demonstrate the saw's effectiveness in delivering superior cutting performance, enhancing product quality, and driving operational efficiency across various applications. Company ProfileShine Smart Equipment is a leading manufacturer of cutting-edge diamond wire saws, specializing in high-precision cutting solutions for the semiconductor and solar industries. With a commitment to innovation and quality, we provide our customers with reliable and efficient diamond wire cut equipment that meets their production needs.Shine Smart Company History In August 2016, we established our company with a registered capital of 10 million RMB in Shanghai,covering an area of 3,000 square meters, starting the production of complete machine series, such as reciprocating diamond wire cutting machines, grinding machines, and polishing machines.in 2018, we embarked on an intensive research journey into endless diamond wire cutting technology. Through unwavering dedication and rigorous research, we committed ourselves to achieving excellence in this field.By 2020, we had taken a significant stride forward. A series of circular diamond wire cutting machines, validated by the market, underwent continuous updates and iterations, reaching new heights. This momentous achievement marked our company's ascent to a prominent position in the industry.Then came 2022, a year that will forever be etched in our history. Our cutting equipment witnessed a substantial breakthrough, leading to a massive surge in applications across industries, including graphite cutting, silicon rod slicing, and optical crystal cutting. This turning point not only affirmed the wide-ranging applicability of our technology but also underscored our leading role within the industry.Over the past few years, we haven't merely witnessed technological advancement; we've actively shaped the future of technology. Our passionate team remains dedicated to driving innovation and delivering exceptional solutions to our clients. Looking ahead, we are committed to maintaining our industry leadership, continually solidifying our position through outstanding products and services, and opening up broader horizons for our valued customers.. Commitment to qualityWe have full confidence in the stability of equipment quality, stemming from our mature and rigorous management processes. From the procurement of raw materials to production organization and the final product delivery, each step is governed by well-established procedures, process specifications, and inspection criteria.Every CNC machine is assigned a unique ID number and undergoes over 200 electrical tests, more than 30 mechanical precision tests, and over 20 final inspections before leaving the factory. This multilayered, strict oversight ensures the conformity and traceability of product components at every stage. Research, Development And InnovationAt the forefront of diamond wire cutting technology, we continuously drive innovation in the development of our circular diamond wire cutting equipment. We have pioneered a groundbreaking design that seamlessly integrates slicing, outer contouring, and inner contouring into a single device. This innovation represents our unwavering commitment to delivering exceptional performance and multifunctionality, meeting our customers' demands for efficient and precise cutting solutions. Our R&D team consistently pushes the boundaries of technology, offering unprecedented innovations that keep our clients at the forefront of their industries.Company Culture And ValuesAt the core of our company, our culture and values reflect our fundamental beliefs. We are a trustworthy and responsible enterprise, driven by an unwavering commitment to excellence in all we do.Environmental sustainability is a driving force for us. Recognizing the finite nature of our planet's resources, we are dedicated to minimizing our environmental footprint and embracing sustainable practices, ensuring that our products deliver high performance while preserving the Earth.Solving customer problems is our raison d'être. We concentrate on delivering value-added equipment, actively listening to our customers' needs, and providing innovative solutions. We believe that by helping our customers succeed, we, too, achieve success.We also deeply care about the physical and mental well-being of our employees. We are committed to creating a happy work-life balance for our team, as we believe that only content and fulfilled employees can create outstanding products and services.These principles form the bedrock of our enterprise, and we will continue to progress under these values, relentlessly pursuing excellence while serving the environment, our customers, and our employees for collective success and enduring sustainability. VideosContact us to check bellow videos - Video 1: Equipment operation demonstration- Video 2: Customer case studyPlease contact us to check out the machine models you need!
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