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Shandong Tenord Machinery Equipment Co., Ltd.
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Product Description Comprehensive Product Manual for AS0257 Dry Multi-Disc Pneumatic Clutch Brake Tailored for Punch Presses 1. Captivating Product Overview Introducing our AS0257, a dry multi-disc pneumatic clutch brake, expertly crafted for high-stakes punch presses, precision die-cutting machines, cold heading equipment, and other advanced forging apparatus. This product stands out by delivering exceptional clutch or braking torque-or both simultaneously-while cleverly navigating spatial limitations. Built with innovation at its core, it harnesses asbestos-free friction materials, coupled with sophisticated pneumatic control, ensuring swift engagement, seamless disengagement, and impeccable braking precision. Compatible with renowned forging brands like Yangli, Yangduan, and Shanghai Erduan, our AS series offers versatile installation configurations: choose from a single clutch with dual brakes, dual clutches with a single brake, or dual clutches with dual brakes. For tailored solutions and expert advice to meet your equipment's unique demands, reach out to our specialist team.AS0470 Multi-Disc Pneumatic Clutch Brake - A Benchmark of ExcellenceOuter Diameter: An Impressive 435 mmWeight: A Lightweight 60 kgMaximum Speed: Blazing Performance at 1500 rpmSingle Disc Maximum Clutch Torque: A Powerful 3700 N·mSingle Disc Maximum Braking Torque: An Unyielding 3100 N·mTorque Doubling Marvel: Unite Two Discs to Achieve Doubled Torque (Clutch: 7400 N·m / Brake: 6200 N·m)2. Exquisite Structure and Ingenious Working Principle 1. Essential Core Components - Key elements include the clutch body, piston, brake spring, friction plates, clutch ear plate, and brake ear plate. - Transmission Methodology: Skillfully connects to the spindle via a flat key, effectively transmitting torque through the friction disc sets. 2. Ingenious Working Principle - Clutch Engagement Process: As compressed air flows into the cylinder through the axial bore, it pushes the piston to compress the brake spring, ensuring the friction plates are firmly pressed together to transmit power seamlessly. - Braking Excellence: Upon air supply cessation, the spring action swiftly resets, driving the piston to reverse, allowing the friction plates to press against the brake disc for rapid and reliable braking. 3. Unmatched Technical Features 1. Top-tier Efficiency & Unwavering Reliability - Ingeniously compact design for effortless installation, perfectly suited for high-speed, high-frequency operations. - Friction plates are crafted using modified phenolic resin and inorganic fiber composites, delivering superb high-temperature resistance (up to 350°C), consistent friction coefficients, noiseless performance, and safeguarding against damage to mating discs. 2. Optimal Safety & Eco-Friendly Compliance - Asbestos-free friction materials ensure adherence to rigorous environmental standards, promoting safety and sustainability. 3. Simplified Maintenance - Innovative design allows friction plates to be replaced without disassembling the clutch body, facilitating convenient online maintenance. 4. Remarkable Adaptability - Customizable clutch ear plates designed to meet diverse installation needs, offering unmatched adaptability. 4. Detailed Technical Specifications Parameter & Specification Working Air Pressure: Optimal Performance at 5.5~6.0 kg/cm2 Long-lasting Friction Plate Lifespan: ≥500,000 Cycles (Usage-dependent) Operating Temperature Range: Versatile from 20oC to +150oC Lightning-fast Response Time: ≤0.02 Seconds (Clutch/Brake) Spindle Tolerance: Precision Engineering with Bore Tolerance H7, Spindle Surface Roughness Ra1.6 5. Installation and Commissioning for Seamless Operation 1. Installation Steps: A Step-by-step Guide 1. Spindle Adaptation: Guarantee spindle geometric tolerance and surface finish align with the highest standards (refer to national standards). 2. Meticulous Component Assembly: - Begin by installing the clutch/brake plate pins and securing the locking plates, then proceed to attach the main body for optimal stability. - Add a robust sealing cover specifically designed for axial air intake, ensuring airtight protection. 3. Flexibility Test: Ensuring Unhindered Movement - Before supplying air, manually rotate the clutch plate to confirm that it moves smoothly and freely. 2. Commissioning Guidelines: Steps for Successful Initialization - Prior to startup, verify that the air pressure remains stable at or above 5.5 kg/cm2, ensuring the system is primed for action. - Perform a series of no-load tests to accurately gauge the clutch/brake response times during the initial phases of operation. 6. Maintenance and Troubleshooting: Keeping Your System at Peak Performance 1. Routine Maintenance: Prolonging the Life of Your Equipment - Regularly clean the friction plates to eliminate oil contamination, thereby maintaining optimal friction and system efficiency. - Conduct quarterly inspections of spring tension and seal conditions to ensure ongoing reliability and performance. 2. Friction Plate Replacement: Ensuring Seamless Operation - For clutch plates, remove the screws without air supply to facilitate direct replacement, ensuring smooth transitions. - Replace brake plates by supplying air to release the brake ear plates, ensuring a hassle-free process. 3. Common Faults and Solutions: Quick Fixes for Common Issues Fault Possible Cause Solution Clutch Fails to Engage Low Air Pressure/Solenoid Valve Failure Remedy by increasing pressure or replacing the malfunctioning valve. Poor Engagement Worn/Contaminated Friction Plates Solve by replacing the plates or thoroughly cleaning them. Braking Delay Spring Fatigue/Air Leakage Rectify by replacing the spring or repairing the air circuit to restore functionality. 7. Safety Precautions: Ensuring a Secure Environment 1. Pre-Maintenance Actions: Safety First - Disconnect all power and air supplies, depressurizing the system for a safe working environment. - Position the slider at the lower dead center as a precautionary measure to prevent any accidental movement. 2. Disassembly Rules: Adhering to Safety Protocols - Safely restrain the brake spring force release to avoid injury and maintain safety standards. - Immediately replace any damaged parts; repairs on compromised components are strictly prohibited to ensure safety. Shandong Tenord Machinery Equipment Co., Ltd. Global Supplier of Pneumatic Solutions About Us Shandong Tenord Machinery Equipment Co., Ltd. is a high-tech enterprise specializing in the R&D, production, and sales of pneumatic equipment. Headquartered in Shandong Province, a major industrial hub in China, we are committed to delivering efficient, reliable, and innovative pneumatic solutions to global industrial markets. Guided by our mission of "Innovation Drives Progress, Quality Defines Excellence, " we have established ourselves as a leading brand in the pneumatic technology sector. ---Core Products & Solutions We offer a comprehensive product portfolio designed for diverse industrial applications, including: - Pneumatic Clutches & Brakes: High-performance solutions for precision control in heavy-duty environments. - Pneumatic Couplings & Fittings: Durable, leak-proof connectors for seamless pneumatic system integration. - Pneumatic Valves: Intelligent flow control valves with high pressure/frequency adaptability. With over 100 standardized models across dozens of product categories, our modular designs cater to customized demands in industries such as metallurgy, mining, chemical processing, automotive manufacturing, and construction machinery. ---Technology & Quality Assurance - R&D Excellence: Our R&D center, staffed by global pneumatic experts, integrates advanced facilities including CNC precision machining centers, 3D dynamic simulation labs, and automated testing lines. - Certified Quality: ISO 9001-certified manufacturing processes, CE and RoHS compliance, and aerospace-grade materials (e. g., aluminum alloys, composite polymers) ensure 30% longer lifespan than industry benchmarks. - Innovation Leadership: 17 national patents, including our proprietary Intelligent Pneumatic Clutch-Brake System, recognized for its energy efficiency and international technological parity. ---Global Presence & Service - Production Capacity: Dual manufacturing bases in Jinan and Qingdao support an annual output of 12 million units, ensuring scalable and timely delivery. - Worldwide Network: Products exported to 20+ countries/regions across Southeast Asia, the Middle East, and Europe, backed by a robust sales and service network in 30 Chinese provinces. - Customer-Centric Support: 24/7 technical assistance, lifecycle services (consultation, installation, maintenance), and a 98%+ client satisfaction rate over five consecutive years. ---Sustainability & Vision - Green Manufacturing: 40% reduced energy consumption and zero industrial wastewater discharge through process innovation. - Industry Collaboration: Partnered with prestigious universities and research institutes to co-develop 3 industry standards and IoT-enabled smart pneumatic management systems. - Future Focus: Driving Industry 4.0 integration with digitalized pneumatic solutions, aligning with global trends in automation and eco-friendly technology. ---Vision To be a world-class provider of intelligent, sustainable pneumatic technologies, empowering industries worldwide with cutting-edge innovation and unmatched reliability. Contact Us Explore how Tenord can optimize your operations: Address: Industrial Zone, Shandong Province, China ---Key Highlights for International Clients CE/RoHS/ISO Certified Customized Solutions Fast Global Delivery OEM/ODM Supported --- *Precision in Motion, Trust in Quality* Product Description
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