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China, Chinese High-Performance Eccentric Press with Integrated Clutch Brake Technology1 Industrial Products Supplier Manufacturer Details, price list catalog:
China Industrial Products Supplier Manufacturer List Catalog
Industrial BrakeAdvanced MachineClutch Brake Machine
Shandong Tenord Machinery Equipment Co., Ltd.
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Product Description KB Series Thin - type Pneumatic Clutch Brake Product ManualI. Product OverviewThe KB Series Thin - type Pneumatic Clutch Brake is a cutting-edge innovation meticulously crafted by Shandong Tenord Machinery Equipment Co., Ltd. It seamlessly integrates both clutch and brake functionalities into a singular, spring-brake combination device. Its superior performance and one-of-a-kind design make it remarkably adaptable and dependable across various industries.The KB500 Dry Pneumatic Clutch Brake stands as the cornerstone of our clutch brake lineup. Boasting a streamlined outer diameter of 497mm, it's tailored for 110-125 ton pneumatic power presses, bench-type presses, and 120 ton powder compacting presses. This model excels with a transmission torque of 7300N·m and a braking torque of 3800N·m at an operating pressure of 6.0 bar, delivering unmatched performance. Its refined design makes it ideal for:Installations with space limitationsSwift and efficient assemblyUltra-fast operational response with sub-30ms engagement/disengagementFor a detailed exploration of technical specifications, including: In-depth performance metricsComprehensive engineering schematics (available in 2D/3D CAD formats) Torque curves tailored to specific applicationsGuidelines for maintenance proceduresReach out to our expert engineering team for OEM support and bespoke solutions. We offer complete GD&T documentation ensuring flawless integration with your existing machinery.ModelClutch Torque (Kgm)Clutch Torque (Nm)Brake Torque (Kgm)Brake Torque (Nm)Max RPMAir Pressure (bar)Weight (kg)KB2526 260 18 180 3000 5-715 KB5052 520 36 360 3000 5-725 KB100104 1040 72 720 2500 5-740 KB200208 2080 144 1440 2500 5-765 KB400416 4160 288 2880 2000 5-795 KB500520 5200 360 3600 2000 5-7110 KB600624 6240 432 4320 1800 5-7125 KB800832 8320 576 5760 1800 5-7145 KB12001248 12480 864 8640 1500 5-7175 HT15001560 15600 1080 10800 1200 5-7200 HT21502236 22360 1548 15480 1200 5-7245 HT29003016 30160 2088 20880 1000 5-7300 (I) Application FieldsThis versatile product finds extensive use in industries including forging, printing, textiles, welding, and shipbuilding. It has garnered acclaim, particularly in sectors like metal processing, paper processing machinery, woodworking machinery, and fiber machinery.II. Product Advantages(I) Compact Structure- Small Axial Size and Light Weight: Featuring a reduced axial size and light weight, with minimal inherent rotational inertia, it significantly reduces the overall equipment volume and weight while optimizing performance, thus enhancing operational efficiency.(II) Safe and Reliable- Asbestos-Free Friction Material: The friction material is free of asbestos, eliminating potential health hazards and aligning with contemporary environmental and safety standards. This ensures a safer, more reliable user experience.(III) Easy Maintenance- Effortless Friction Pad Replacement: Friction pads can be easily replaced without clutch disassembly, substantially lowering maintenance costs and time, improving maintenance efficiency, and minimizing equipment downtime.(IV) Excellent Heat Dissipation Performance- Distinctive Disc Arc Design: This unique design enhances heat dissipation capabilities, effectively lowering operational temperatures, extending product lifespan, and ensuring stability during prolonged high-load operations.(V) Quick Response- Rapid Clutching and Braking: With a swift response speed, it facilitates quick clutching and braking, meeting the demands for rapid response in diverse machinery, thereby boosting production efficiency.(VI) Diverse Connection Methods- Versatile Connection Options: Equipped with multiple connection methods, it offers flexibility to suit different site requirements, ensuring adaptability and compatibility with various equipment.III. Product StructureThe pneumatic clutch brake is composed of these essential components:- Clutch Body: Mounted on the equipment's main shaft, its center hole size is customizable as per client specifications (see sample for size range), serving as the pivotal element of the clutch.- Clutch Ear Plate and Brake Ear Plate: Meticulously engineered to connect securely to the flywheel and machine body via four robust pins. This configuration guarantees the flawless, stable operation of both the clutch and brake mechanisms.- Friction Pads (Blocks): These integral components are pivotal in the clutching and braking processes, masterfully facilitating the seamless transmission and interruption of power, ensuring smooth operation.- Clutch Pins, Brake Pins, and Locking Plates: Essential for connecting and securing a variety of components. Ingeniously, the locking plates are embedded within pin grooves and meticulously fixed to the flywheel or machine body with precision screws, effectively preventing any axial movement of the pins.IV. Working Principle(I) Clutching ProcessWhen external compressed air is introduced into the clutch cylinder through the intake valve, it drives the piston into motion. Through the adept action of friction pads, the clutch body, and an expertly fitted flat key, the driven part begins its rotation, facilitating smooth clutch engagement and ensuring uninterrupted power transmission.(II) Braking ProcessUpon cessation of air supply, the piston is reflexively driven in the opposite direction by a resilient spring. The friction pads, along with the clutch body and flat key, ensure the driven part is instantaneously braked, with an impressive braking time of just 0.01 - 0.02 seconds, guaranteeing the equipment halts promptly and safely.V. Installation Requirements(I) Hole Diameter and Parallelism RequirementsEnsure the installation precision and stability of the pins by maintaining a hole tolerance of H7. Additionally, align the hole center in parallel with the main shaft center to achieve accurate and stable installation.(II) Geometric Tolerance and Roughness RequirementsAdhere strictly to national standards for the geometric tolerance and roughness of the center hole and keyway. The customer's main shaft geometric tolerance and roughness must also conform to the requisite standards, thereby elevating product performance seamlessly.(III) Installation Sequence SuggestionsCustomers are empowered to select the installation sequence based on specific circumstances. A recommended approach is to initially install the clutch and brake ear plates, followed by the pins and locking plates, and subsequently the clutch brake body for optimal installation.(IV) Installation Notes for Square PinsSquare pins are ingeniously utilized to counteract any installation size discrepancies between two pins and mitigate the thermal deformation of plates due to clutch heating. It's crucial to ensure the two flat surfaces of the square pin are aligned parallel to the radial direction of the ear plate for precise installation.(V) Sealing Requirements for Axial Air IntakeFor axial air intake systems, it is imperative to install sealing caps at both ends of the clutch to meticulously prevent any gas leakage, ensuring efficient operation.(VI) Check after InstallationPost-installation, it is essential to verify that the clutch end and brake end move freely. This ensures that both clutch and brake systems operate smoothly and effectively.Product DescriptionVI. Product Maintenance(I) Professional Maintenance SuggestionsEach clutch distributed by Shandong Tenord Machinery Equipment Co., Ltd. undergoes stringent quality assurance procedures. It is critical for customers to refrain from unauthorized disassembly of the clutch, as this will void any responsibility from our side for damages incurred. Should any quality issues arise, immediately notify us to ensure a prompt and efficient resolution.(II) Friction Pad Replacement MethodThe friction pads are key consumable components that require substitution after extended machine usage or when significant wear is observed. Shandong Tenord Machinery Equipment Co., Ltd. has engineered a streamlined replacement system for the friction pads that eliminates the need to dismantle the ear plates and clutch. The detailed procedure is outlined as follows:- Replacement without Air Supply: Begin by loosening the clutch ear plate. Proceed to remove the bolts and nuts securing the friction pads, replace them with new pads, and then securely retighten the bolts and nuts.- Replacement with Air Supply: Simply loosen the brake ear plate and follow the aforementioned steps to seamlessly replace the old friction pads with new ones.(III) Timing for Friction Pad Replacement- For machines like presses, if the equipment fails to achieve its rated capacity, it is essential to inspect whether the friction pads require replacement.- When the friction pads show wear exceeding 50% of their original thickness, prompt replacement is advised to maintain optimal performance.VII. Product SelectionChoosing the right clutch is pivotal for the functionality and longevity of your machinery. An appropriately selected clutch not only enhances performance but also safeguards against premature wear.- Consequences of Improper Selection: A clutch that is too small will fail to deliver the rated capacity, while an oversized clutch not only escalates costs but also risks overheating, accelerating friction pad wear, and hastening the aging of sealing rings.- Selection Suggestions: Clients are encouraged to utilize our comprehensive samples or engage with our expert technicians for tailored advice to make informed selections.VIII. Safety Precautions(I) Protection during High-speed RotationTo prevent hazardous situations, it is imperative to avoid any contact with the clutch while it is in high-speed motion.(II) Protection from High TemperatureImmediate contact with the clutch post-operation is prohibited due to risk of burns. Allow a cooling period of approximately thirty minutes after the clutch ceases operation to ensure safe handling.(III) Side ProtectionStanding adjacent to a rotating clutch is strictly forbidden to prevent injury from potential debris. Ensure a protective cover is fitted during operation for maximum safety.(IV) Attention during Ventilation OperationDuring the ventilation process, it is crucial to avoid contact with the friction pads with fingers to prevent accidental pinching.(V) Safety of Internal StructureThe clutch's internal spring mechanisms should not be tampered with by non-professionals. Only qualified personnel should perform disassembly to avert injury.db2166b0
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