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Building Material Making MachineryBuilding Material Making Machinery PartsGypsumProduce Line
Linyi Huihang Machinery Co., Ltd.
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Product Description Who am I? What do we do?Linyi Huihang Machinery Co., Ltd. stands as a formidable force in the world of process design, manufacturing, installation, and commissioning. With over 30 years of relentless innovation and expansion, we've transformed from humble beginnings into large-scale engineering projects. Our journey through automation has propelled our product quality from average to exceptional standards. Today, we proudly present an integrated suite of functional departments and support systems, encompassing design, manufacturing, installation, commissioning, and outstanding after-sales service. As a holistic design, production, and research powerhouse, we excel in engineering design, consulting, supervision, management, general contracting, technology R&D, and mechanical-electrical manufacturing. Our technical excellence is unrivaled, boasting cutting-edge equipment, vast design expertise, and a remarkable capacity for pioneering new processes and technologies, as well as complete mechanical and electrical equipment sets. We offer independent design capabilities for paper-faced gypsum board production lines with an impressive annual output of 2 to 80 million square meters, characterized by low investment, swift returns, and high cost-effectiveness.Our innovations have been rapidly adopted and implemented across the global gypsum board industry, setting new benchmarks both domestically and internationally.What kind of gypsum board?Product Name: Gypsum Board Production LineCategory: Building Material Making Machinery PartsKeywords: Gypsum, Production Line, Decoration, Plastic Machine, Fashion, Home Decor, Building Material, WaterproofDescription: Transform your building material production with our groundbreaking Gypsum Board Production Line. Engineered to perfection, this state-of-the-art machinery enhances the production of gypsum boards for diverse applications such as house decoration, ceilings, fireproofing, and waterproofing. Featuring advanced technology, this production line guarantees efficient and superior quality output, catering to the demand for fashionable and robust building materials. Ideal for the construction and home decor sectors, our Gypsum Board Production Line is your ultimate solution for achieving unparalleled manufacturing excellence.Discover our extraordinary 30 million square meter annual gypsum board production line, offered at an unbeatable price.Introduction to gypsum board/panel production line:As a leading manufacturer and supplier in the building materials industry, DCI excels in offering gypsum board production lines, gypsum powder production lines, and gypsum block production lines, meticulously tailored to meet diverse customer production requirements.Backed by a proficient technical team, we expertly handle the entire spectrum from design (mechanical and electrical) through manufacturing, supply, installation, and commissioning, culminating in stable production. Our commitment naturally extends to providing comprehensive spare parts supply services.Our expertise shines globally, as we have successfully manufactured and delivered complete sets of production lines to countries including Russia, Oman, Uzbekistan, the United Arab Emirates, and Iran.1. Annual production:5 million square meters, calculated based on a gypsum board thickness of 9.5mm.2. Working hours: Operating non-stop at 24 hours/day for a remarkable 300 days/year.3. Raw materials: Utilizing gypsum powder, shielding paper, modified starch, foaming agent, and adhesive, we ensure top-tier quality.4. Fuel: Our production process is flexible, accommodating natural gas, diesel, heavy oil, or coal, to suit various energy sources.5. Product quality and specifications:1) Our products comply with the stringent national standard GB/T9775-2008, ensuring premier quality.2) Product specifications:Length: Offering a versatile range from 2400mm to 3600mm, suitable for various applications.Width: Choose your perfect fit with options available in 1200mm or 1220mm, tailored to suit your specific needs.Thickness: Versatile and flexible, adjustable from 8mm to 20mm to meet a wide array of applications.6. Main processes:The core material utilized in producing this premium gypsum board is primarily gypsum powder (calcined gypsum), with a CaSO content of 4:1/2H2O exceeding 75%, ensuring exceptional product integrity and reliability.Within our state-of-the-art gypsum board production line, the journey begins with calcined gypsum, water, and an array of specialized additives. These components are meticulously measured and seamlessly integrated by our cutting-edge automatic conveying system. The mixture transitions into a uniform pulp within the mixer. This pulp is strategically cast onto the protective surface of the moving gypsum board paper. As the process unfolds, the mixture naturally disperses, achieving even distribution under precise vibration. At the forming station, it unites with the gypsum board backing paper through our precision forming machine. The pulp is enveloped by the upper and lower cardboard layers, forming a perfectly aligned flat plate that advances at a carefully regulated speed. After five minutes, the calcined gypsum rehydrates, crystallizing into robust gypsum dihydrate crystals. The resulting wet gypsum board, with strength and precision of shape, is cut into uniform boards using an automated cutting system. These boards are arranged and flipped, entering the dyeing machine where moisture evaporates within a strictly controlled dry environment, preserving crystal water integrity. Upon exiting the dryer, the board cools naturally, undergoing further refinement. Each board pair is flipped and folded, with end saws precisely cutting for a polished look. Finally, the ends are wrapped in marked paper strips and sent to an automatic palletizer, ready for orderly stacking and storage in our warehouse.7. Main technologies:1) Raw material mixing;2) Precision shaping;3) Wet board/panel conveying;4) Expert drying;5) Dry board/panel conveying;6) Finished product stacking and storage.8. Raw material consumption(Reference to 9.5mm gypsum board)Gypsum 5 kg/m2, offering robust core strength.Shielding paper 0.4 kg/m2, ensuring durability and protection.Modified starch 0.035 kg/m2, enhancing adhesion and stability.Foaming agent 3 grams/m2, facilitating uniform structure.Glue 3.5 grams/m2, providing seamless cohesion.Electricity 0.36kWh/m2, optimizing energy efficiency.Water 4 kg/m2, vital for process integration.Natural gas(8500kcal/m3) 0.25 cubic meters/m2, streamlining thermal regulation.(Based on a 12.5mm thick plate):Project consumptionGypsum powder (semi hydrated gypsum CaSO · 1/2HO) 6.7 kg/m2, ensuring superior core quality.Protective paper 0.48 kg/m2, adding resilience and longevity.Gypsum board adhesive 0.035 kg/m2, securing quality adhesion.Foaming agent 3.5 grams/m2, maintaining structural integrity.Glue 3.5 grams/m2, enhancing bonding strength.Electricity 0.38kWh/m2, for enhanced energy conservation.Water 5.4 kg/m2, integral for comprehensive processing.Natural gas (8200 kcal/m3) 0.3 cubic meters/m2, optimizing heating efficiency.9. Payment terms:A. Payment Terms: Enjoy flexibility with our convenient payment options: 30% advance payment by T/T to initiate your order, and the remaining 70% can be settled through L/C or T/T, offering you peace of mind and financial ease.B. Quality Assurance: Our commitment to excellence drives us to deliver comprehensive quality assurance. We ensure that every product meets the highest standards, giving you confidence in the durability and performance of your purchase.
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