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IPDBChina IndustryTools & HardwareAbrasive & Grinding



China, Chinese Renewable Walnut Shell Abrasive Grains for Sustainable Performance Solutions1 Industrial Products Supplier Manufacturer Details, price list catalog:

China Industrial Products Supplier Manufacturer List Catalog
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Abrasive GrindingAbrasive GrainsSustainable Walnut Shell AbrasiveRenewable Walnut Shell Grains

LUOYANG FRERE IMPORT AND EXPORT TRADING CO., LTD.

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Product Description Product DescriptionOur Walnut Shell Abrasive Media is a pioneering solution, crafted from the finest natural materials. Derived from crushed walnut shells, this eco-friendly medium is celebrated for its adaptability and mild abrasive qualities. Perfectly suited for diverse industrial and cleaning applications, this biodegradable wonder provides a stellar, non-toxic alternative to traditional sandblasting media. It not only preserves the delicate integrity of surfaces but also ensures highly efficient cleaning and polishing, making it a top choice for conscientious users. Key Features:Eco-Friendly Marvel: Crafted from renewable resources, our walnut shells are biodegradable and non-toxic, ensuring utmost respect for Mother Earth, without any environmental harm.Gentle Abrasion Power: With its soft yet highly effective abrasive characteristics, it's perfect for cleaning and polishing even the most sensitive surfaces, ensuring no damage is done.Unmatched Durability: Boasting high resistance to breakage, this product ensures long-lasting performance and offers an economical solution for repeated use.Versatile Applications: Our walnut shell abrasive grains are the epitome of versatility, ideal for a myriad of uses including cleaning, polishing, paint removal, and meticulous surface preparation.Technical Specifications:Material: Premium crushed walnut shellsHardness: Ranges between 2.5 - 3.5 on the Mohs scale, ensuring effective yet gentle abrasion.Specific Gravity: Approximately 1.2 - 1.4, providing balanced performance for various applications.Particle Size: Tailored to your needs, available in diverse grades (e.g., fine, medium, coarse) to meet every specific application requirement.Color: Elegant shades from light to dark brown, offering both functionality and aesthetic appeal. Detailed PhotosPRODUCTION PROCESSCollection of Raw Material:Walnut Harvesting: In the vibrant world of walnut cultivation, shells are harvested as a valuable byproduct. Once the luscious nuts are gathered and their delectable interiors extracted, the leftover shells are meticulously collected, laying the foundation for our innovative processing journey.Cleaning and Sorting:Initial Cleaning: The journey begins with a thorough cleansing of the walnut shells, ensuring that every hint of walnut meat, dust, dirt, and other impurities is seamlessly removed.Sorting: With precision and care, the shells are sorted to eliminate any large debris or foreign materials. This can be achieved through meticulous manual sorting or advanced mechanical equipment, setting the stage for flawless processing.Crushing:Primary Crushing: The cleaned and sorted walnut shells embark on a transformative journey as they enter crushers, breaking down into smaller, more manageable pieces. This critical step ensures the shells attain a size ideal for the next phases of processing.Secondary Crushing: To refine the granularity further, a secondary crushing might be necessary, employing sophisticated hammer mills, roller mills, or impact crushers to achieve the perfect texture.Screening and Classification:Size Classification: The crushed walnut shells pass through a series of expertly designed screens, classifying them into specific size grades. This meticulous process guarantees that the final product meets the precise specifications required for sandblasting applications.Air Classification (Optional): For those seeking an even finer control over particle size distribution, air classifiers are available to meticulously separate the crushed shells into precise size fractions.Dust Removal:Cyclone Separators and Dust Collectors: In our commitment to excellence, any fine dust generated during crushing and screening is effectively captured using cyclone separators and dust collectors, ensuring that the final product remains free from particles that could compromise its sandblasting performance.Quality Control:Testing: Rigorous samples of the processed walnut shell media undergo stringent testing to ensure they meet all required specifications, including particle size distribution, hardness, and cleanliness, reflecting our unwavering commitment to quality.Inspection: Detailed visual inspections and a comprehensive array of quality control measures ensure that each batch of the final product is consistent, meeting our high standards for excellence.This meticulously orchestrated process ensures the production of walnut shell media that is of the highest quality, perfectly suited for sandblasting applications demanding a gentle yet effective abrasive. Renowned for its eco-friendliness and delicate touch compared to traditional sandblasting materials, this media is the ideal choice for cleaning and polishing even the most sensitive surfaces.Product Parameters Particle Size Distribution:Discover a wide array of particle sizes tailored to suit diverse applications, ranging from coarse to ultra-fine grades, ensuring optimal performance across various tasks.Our selection includes robust coarse grades (12/20, 20/40 mesh) perfect for demanding applications, as well as refined fine grades (40/100, 100/200 mesh) ideal for precision tasks.Surface Area:Experience the benefits of a larger surface area found in our finer grades, crucial for high-efficiency filtration and exceptional polishing applications.Abrasion Resistance:Boasting high resistance to abrasion, our products are exceptionally suited for both polishing and blasting applications, ensuring durability and reliability. Material CompositionBase MaterialCrushed walnut shellsColorLight to dark brownFormGranularPhysical PropertiesHardness2.5 - 3.5 on the Mohs scaleSpecific Gravity1.2 - 1.4 g/cm3Bulk Density35 - 50 lb/ft3 (560 - 800 kg/m3)ShapeAngular to sub-angular, with irregular edgesMoisture ContentTypically less than 8%pHNeutral to slightly alkaline (pH 6.5 - 7.5)SolubilityInsoluble in waterThermal ConductivityLow thermal conductivity, making it safe for use in high-temperature applicationsDust GenerationLow dust generation compared to other abrasive mediaApplicationApplications:Sandblasting: Transform delicate sandblasting tasks with our Renewable Walnut Shell Abrasive Grains, expertly crafted to clean and polish surfaces like metals, wood, glass, and stone. Experience the pristine finish without risking etching or damage to your materials.Deburring: Achieve a flawless finish with our abrasive grains, specifically designed to efficiently remove burrs and sharp edges from metal and plastic parts. This ensures a smooth surface that enhances the quality and performance of your components.Paint and Coating Removal: Effortlessly strip away old paint, varnish, and coatings using our walnut shell abrasive, ensuring the underlying material remains intact and unharmed, all while maintaining a sustainable and safe approach.Tumbling Media: Our walnut shell abrasive serves as the ideal tumbling media in both vibratory and rotary tumblers, perfect for polishing and meticulously finishing jewelry, metal parts, and other delicate items with care and precision.Filtration: Integrate our walnut shell abrasive into your water and air filtration systems to harness its excellent adsorption properties, ensuring purity and efficiency in your filtration processes.Benefits:Non-Abrasive Cleaning: Discover the superior cleaning capabilities of our walnut shell abrasive media, which ensures surfaces remain pristine without scratching or pitting, thereby preserving their original condition.Cost-Effective: Maximize your budget with our walnut shell abrasive grains, designed for multiple reuses, offering an economical solution for all your abrasive cleaning and polishing needs.Health and Safety: Prioritize safety with our walnut shell media, which minimizes dust generation and reduces health risks associated with inhaling fine particles during blasting operations, safeguarding your workforce.Walnut shell abrasive media offers an effective, eco-friendly solution for a variety of cleaning and surface preparation tasks. Its unique combination of gentle abrasion and durability makes it an ideal choice for industries ranging from automotive and aerospace to jewelry and filtration. Choose walnut shell media for a sustainable and efficient approach to your abrasive needs. Packaging & ShippingPackaging: Tailored to Perfection for Every NeedBagging: Our commitment to excellence is reflected in the meticulous packaging of the final product, tailored to the specific needs of our customers. Choose from a range of sophisticated packaging solutions, including bulk bags for large-scale operations, compact and manageable sacks for convenience, or robust drums for maximum protection.Labeling: Every package is a testament to our dedication to quality and traceability. Meticulously labeled, each package showcases essential details such as precise particle size, unique batch number, and additional key information. This ensures our product's integrity and allows for seamless quality assurance from our hands to yours. Storage and Distribution: Preserving Excellence, Delivering SatisfactionStorage: Our walnut shell media is safeguarded in pristine, controlled environments, ensuring that its superior quality is unwavering and free from contamination. This meticulous care guarantees that our products remain in perfect condition, ready to meet your highest expectations.Distribution: We deliver excellence to a diverse array of customers, including sandblasting companies, esteemed abrasive suppliers, and various other discerning end-users, ensuring that our premium product reaches those who demand the very best. Company ProfileLuoyang Frere Import and Export Trading Co., Ltd. stands as a beacon of excellence in the realm of trade, specializing in the supply of high-quality refractory materials and cutting-edge abrasive media. With a unique synergy of industry prowess and trade acumen, our company is equipped with state-of-the-art testing facilities and fortified by an unparalleled depth of technical expertise. Nestled in the vibrant industrial hub of Luoyang city, Henan province, our two factories have devoted 24 years to perfecting the art of producing premium Brown Fused Alumina (BFA) and White Fused Alumina (WFA).Capitalizing on our formidable factory alliances, we proudly present a range of superior Cutting Wheels, Grinding Wheels, and Flap Discs, all offered at highly competitive prices. Our products have garnered widespread acclaim and trust, adeptly addressing the dynamic economic and social requirements of a rapidly changing market landscape. We are unwavering in our commitment to excellence, ensuring that each of our products consistently embodies the highest standards of quality and customer satisfaction.At Luoyang Frere, we nurture long-lasting partnerships with a vision to collaborate with your esteemed company. Our dedicated team is poised to support your unique needs and to be an integral part of your success journey in the forthcoming future.Our Advantages1. High-Quality Products & Competitive Pricing: At LUOYANG FRERE IMPORT AND EXPORT TRADING CO., LTD., we are proud to offer an exquisite selection of top-grade abrasive and refractory materials. Each product is carefully sourced and meets stringent international standards, ensuring superior performance and unmatched reliability in a broad spectrum of industrial applications. By leveraging robust relationships with premier manufacturers and executing strategic supply chain management, we are able to deliver highly competitive prices that do not compromise on unrivaled quality.2. Custom Solutions: Our dedication to customer satisfaction shines through our ability to provide bespoke solutions tailored perfectly to your unique requirements. Whether it be customized packaging, specific product specifications, or adaptable delivery schedules, we are committed to ensuring your needs are met with optimal convenience and satisfaction.3. Expertise and Experience: Our team is composed of industry-leading experts, each bringing a wealth of knowledge and extensive experience to the table. This enables us to offer invaluable technical support and insightful guidance, empowering our customers to achieve outstanding results.4. Quality Assurance: We adhere to rigorous quality control protocols at every stage of procurement and delivery. This meticulous attention to detail guarantees our products consistently meet the highest standards of excellence, so you can trust in the quality of every purchase.5. Sustainability and Environmental Responsibility: We are passionately committed to sustainability and environmental stewardship. By offering eco-friendly products and innovative solutions, we assist our customers in significantly reducing their environmental impact, aligning with the shared goal of a greener future.6. Customer-Centric Approach: Our unwavering customer-centric approach puts your needs and preferences at the forefront of everything we do. We pride ourselves on delivering exceptional customer service and fostering long-term partnerships grounded in trust and mutual benefit, ensuring your experience with us is nothing short of extraordinary.After Sales ServiceAt Frere company, our commitment to excellence extends far beyond the initial transaction. We offer a holistic after-sales service crafted to ensure your complete satisfaction and enduring success with our premium products. Discover unparalleled support when you select us as your trusted abrasive and refractory partner:1. Comprehensive Technical Support:Our elite team of engineers and technical experts is poised to provide you with unparalleled guidance. Whether you're seeking insights on product selection, mastering application techniques, or overcoming challenges, we're dedicated to helping you achieve superior outcomes.2. Expert-Led Product Training:Our tailored training programs empower your team to utilize our products with confidence and safety. From foundational handling skills to advanced techniques, our sessions are customized to meet your unique requirements.3. Robust Warranty and Swift Repairs:Our products are backed by a strong warranty, and in the rare event of an issue, our dedicated service team ensures prompt repairs or replacements, guaranteeing minimum disruption to your workflow.4. Proactive Follow-ups:Our proactive approach to customer service involves regular check-ins to assess product performance and gather invaluable feedback, allowing us to continually enhance and adapt our offerings to better serve you.5. Comprehensive Maintenance Services:Maximize the longevity and efficiency of our products with our expert maintenance services. Our specialists assist in developing tailored maintenance schedules and provide on-site support to ensure optimal equipment performance.6. Swift and Efficient Response:In urgent situations, our rapid response team is ready to deliver immediate assistance. We recognize the importance of time in your operations and are committed to resolving issues with utmost speed and precision.7. Extensive Spare Parts Inventory:Our well-stocked inventory of spare parts guarantees quick access and expedited delivery through our efficient logistics network, minimizing downtime and ensuring seamless operation.8. Dynamic Customer Feedback Loop:Your insights are vital to our continuous evolution. We actively welcome your feedback, using it to drive innovation and ensure our products and services consistently surpass your expectations.9. Round-the-Clock Customer Support:Our dedicated customer service team is at your disposal 24/7, ready to address any concerns or inquiries. Whether it's a routine question or an urgent need, we're here to provide unwavering support at all times.

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