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China, Chinese Versatile Crude Oil Distillation Kettle with High-Temp Resistance for Waste Recovery1 Industrial Products Supplier Manufacturer Details, price list catalog:
China Industrial Products Supplier Manufacturer List Catalog
Chemical ReactorCrude Distillation KettleBatch Distillation Unit
Yangzhou Tongyang Chemical Equipment Co., Ltd.
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Product DescriptionProduct IntroductionThe Crude Distillation Kettle is a specialized batch distillation vessel designed for small-scale refining of crude oil, waste engine oil, and similar feedstocks. Operating on a simple vaporization and condensation principle, it heats the loaded raw material to produce light fractions (e.g., gasoline-like), heavy fractions (e.g., diesel-like), and residue through controlled reboiling. This kettle supports rudimentary separation by boiling points, making it suitable for remote or intermittent operations where continuous large-scale units are impractical. Constructed from high-grade stainless steel for corrosion resistance in aggressive environments, it features jacketed heating and customizable capacities for efficient heat transfer. Fully adaptable for vacuum or atmospheric processes, it complies with GB standards and promotes sustainable practices by enabling solvent recovery and waste minimization.Main Parameters (Customizable, Based on Standard ConfigurationsVolume/Capacity: 200 - 1,000 L (scalable up to 2,000 gal for larger batches, processing tens to hundreds of tons daily)Design Pressure: 0.1 - 1.6 MPa (options up to 50 bar for high-pressure variants)Design Temperature: Up to 400°C (suitable for crude boiling points, with jacket heating for precise control)Material Construction: Stainless steel SS304/SS316L (titanium, Hastelloy, or PTFE-lined for enhanced corrosion resistance)Vapor Outlet Capacity: 1 - 10,000 kg/h (adjustable for light/heavy fraction separation)Heating Medium: Steam, hot oil, or electric (jacketed or limpet coil designs)Dimensions (Diameter x Height): 0.65 - 1.6 m diameter x 6 - 9 m height (compact for small-scale setups)Cycle Time: 12 - 48 hours per batch (with settling/filtration pre-treatment)Weight: 500 - 5,000 kg (depending on volume and material)Connections: Flanged per ANSI/DIN standards (with overflow for residue removal)Product FeaturesBatch Operation Efficiency: Simple loading, heating, and fractionation cycle for flexible small-scale refining, with built-in overflow to prevent flooding and ensure clean vapor production.High-Temperature and Pressure Resistance: Jacketed design with limpet coils allows uniform heating up to 400°C and handles corrosive crude streams without coking.Corrosion-Resistant Build: SS316L or alloy construction withstands sulfur and impurities in crude oil, extending lifespan to 15+ years.Customizable Heating Options: Compatible with steam, thermal oil, or direct fire, supporting vacuum distillation to reduce boiling points and improve separation.Easy Maintenance and Accessibility: Removable tube bundles and repairable structure minimize downtime, with 2-year warranty for core components.Compact and Scalable Design: Vertical vessel format saves space in remote sites, with capacities tailored for daily outputs of tens to hundreds of tons.Safety Enhancements: Pressure relief valves, temperature sensors, and emergency shutoffs for handling flammable vapors, meeting GB and ASME standards.Eco-Friendly Separation: Roughly separates into light oil (IBP-200°C), heavy oil (>200°C), and residue, facilitating waste oil recycling with low emissions.Integrated Pre-Treatment: Optional settling/filtration to remove impurities, enhancing product quality like octane (60-70) for light fractions.Applicable IndustriesPetrochemical and Oil Refining: For small-scale crude oil fractionation into fuels and residues in remote or experimental setups.Waste Oil Recycling: Processes used engine oil into base oil, fuel oil, and asphalt-like byproducts for sustainable reuse.Chemical Processing: Handles raw material pretreatment and solvent distillation in fine chemicals production.Pharmaceutical Manufacturing: Supports batch distillation of intermediates requiring precise temperature control.Environmental and Waste Treatment: Aids in volatile compound recovery from industrial effluents and hazardous wastes.Fuel Production: Produces low-grade gasoline/diesel equivalents from crude for industrial or marine applications.Mining and Remote Operations: Portable units for on-site oil refining in isolated areas.Biofuel and Biochemicals: Distills biomass-derived crudes for light/heavy fractions in emerging energy sectors
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