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China, Chinese Licoricegotu Kola Ginkgo Leaf Astragalus Extraction Production Line1 Industrial Products Supplier Manufacturer Details, price list catalog:
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Separation EquipmentGinkgo Leaf Extraction EquipmentGotu Kola Extracting Machine
Wenzhou Yinuo Machinery Co., Ltd.
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Product Description What is multifunctional extraction and concentrator process production linemultifunctional extraction and concentrator process production line is used to extractor the APIs active ingredient and Essential oil from the herbal raw material material ,animal organic ,seafood,flower ,seed ,leaf, fruit , stem,roots and Natural products etc .which fit the water based extractor ,solvent based extractor and steam distill etc process. Also can work under the vacuum and positive pressure .multifunctional extraction and concentrator production process1.Water based extraction process :Extraction machine →filter (transfer pump)→extraction storage tank →concentrator→purify machine (optional)→solvent (water) remove evaporator (optional )→vacuum scraper concentrator →drying machine (optional )→solvent recovery system (optional).2.Solvent based extraction process :solvent mixing tank→ Extraction machine →filter (transfer pump)→extraction storage tank →concentrator→purify machine (optional)→solvent (water) remove evaporator (optional )→vacuum scraper concentrator →drying machine (optional )→solvent recovery system (optional).Machine constitutemultifunctional extraction and concentrator process production line mainly including the following equipment for the production.1. multifunctional extraction tank : which can be load the raw material and water(solvent ) ,the raw material soaked in the water(solvent ) solution ,then heating for the boiling by steam or electrical and control the boiling temperature and extracting time ,after reaching the process requirement ,then transfer the extraction solution outlet to the extraction solution storage tank .the residue raw material can be discharge . as the extraction tank we can choose the different type structure according to the production process and raw material specification. 1.1) Straight cylinder type extraction tank. ( reference as the below photo). 1.2) mushroom type extraction tank .( reference as the below photo).1.3) Dynamic type extraction tank .( reference as the below photo). 1.4) Basket type extraction tank .( reference as the below photo). 2.transfer pump : which can transfer the extraction solution to the extraction solution storage tank and also can recycle circulation the extraction solution back to the extraction tank when under extracting process.it can speed up the extraction speed.As the extraction solution difference ,we can choose the following items 2.1. sanitary Stainless steel centrifuge type transfer pump 2.2 Stainless steel pneumatic diaphragm pump filter : which can fitter the particle/raw material in the extraction solution ,the filter pore size of the filter can choose according to the material process requirement . As the extraction solution requirement difference ,we can choose the following items Stainless steel Duplex filterStainless steel press filter Stainless steel micropore filter Extraction solution storage tank : which can keep the filtered extraction solution .which outside have the insulation layer can keep the worker operation safety . Evaporator machine : which is used to remove the water or solvent from the extraction solution to get much high solid content ointment .as usual it need work under vacuum ,evaporate in the low temperature ,can keep the extraction solution color and taste in the origin. according to the different capacity and evaporate temperature ,we can use the single effect evaporator ,double effect evaporator and multiple evaporator ,vacuum scraper concentrator etc.Single effect evaporator ( which can work under vacuum condition or atm pressure ,so it is widely used for the solvent remove evaporate). Double effect evaporator ( which can work under vacuum condition ,it is energy saving evaporator ). Tri-effect effect evaporator ( which can work under vacuum condition ,it is energy saving evaporator ). Purify machine (optional) : due to the water/solvent based extraction process ,there will be have lots byproducts in the extraction solution ,so it need purify machine to remove the byproduct. as usual ,it is used the solvent sediment tank and ion resin column equipment for the herbal and natural product extraction product6.1 Sediment tank :it is a special structure design tank which used in purifying traditional herbal and natural products extraction product ,the solvent mixture with the extracting products ,the active ingredient will dissolved in the solvent in the low temperature ,the byproduct will be insoluble.and in low temperature will be sediment in the bottom of the tank ,the upper supernatant liquid will be collect for the future further process ,the sediment particle will be drain . 6.2 Ion resin column :which is the glass or stainless steel cylindrical column which can be filled with the ion resin ,the extraction solution can transfer via this column ,the byproduct will be absorb in the ion resin material and the active ingredient will be passed the ion resin and collect for the further process. Evaporator machine (Optional)(it is only need if used the purify machine ) : it is used to remove the solvent or water in the active ingredient ,the machine can be same as above equipment item 5.vacuum scraper concentrator (which equipped with the scraper agitator mixer ,so it is fit to the high viscosity product concentrator): which used to remove the water (solvent )in the extraction solution and can get he product in much higher viscosity product ,it is mainly used for the extraction product for the powder status 9.solvent recovery tower system (Optional ) ( which can be get solvent degree above 93% from low degree solvent) : due to the purify process ,there will be some solvent caused and also for the solvent based extraction ,so we need use the solvent recovery system to make these solvent reuse again for the next batch .10.drying machine (optional) :which is used to make the extracting product final status as powder 10.1 vacuum dryer(which work under the vacuum ,the heating temperature is in low temperature , it is the batch type dryer ) Technical descriptionModel itemTQNS500TQNS1000TQNS2000TQNS3000TQNS6000Extraction tank work volume (L)5001000200030006000Extraction solution storage tank (L)100020004000500010000Concentrator machine evaporator capacity (L/H)200500100015002000Vacuum scraper concentrator (L)200300300500500Solvent mixing tank (optional ) (L)5001000200030005000Solvent recovery tower (optional )JH200JH300JH400JH500JH800Steam inlet pressure (MPa)0.2Cooling water temperature (oC)25/35Chiller temperature (oC) 7/12Compressor air pressure (MPa)0.6-0.7 Simple operation steps of equipment1.after finished installation as our engineer suggestion and operation manual. 2.Checking the utilities of all the system like steam generator ,cooling water ,chiller ,compressor air etc in the working status. 3.close the bottom discharge gate by pneumatic cylinder .. 4.load the raw material into the extraction tank via top end manhole as the production process requirement. 5..charge the water or solvent solution into the tank as the production process requirement.7.open the cooling water system and chiller system ( if it is necessary ) to make the cooling unit recycle.8.start heating ( can use the steam or electrical ) 9. for the water or solvent based extractor process , finished extracting process ,can discharge the extraction solution to the storage tank .if for the essential oil distill ,can adjust the the oil/water separator valve to make the oil and water separator to collect the essential oil product . 10. open the bottom discharge gate to make residue material discharge and change new batch raw material . 11.finished production ,stop heating system ,then cooling system . 12.use the hot water or CIP solution to clean inside shell of extraction tank by CIP spray ball . Detailed PhotosBrief Process Flow Description(Steam direct distill extraction method):First open the manhole to charge the flower or other raw material into the extraction tank ,then close the manhole . Open the condenser and sub-cooler chiller inlet valve to make the cooling running in the condenser /sub-cooler .Open the steam inlet valve to control the steam inlet flow capacity. Watch the water/oil separator and adjust the water drain or back valve to make the essential oil coming in a stable status. When the oil level goes upper and collect the essential oil . After collection all the essential oil ,then close the steam valve and cooling water valveOpen the pneumatic discharge gate to drain the residue raw materialWashing inside shell and pipeline by water. ApplicationFlowersRose; jasmine; lavender; chamomile; ylang ylang; geranium; neroli; clary sage; achillea millefolium; osmanthus; peony; marigold; laurel; honeysuckle; violets.LeavesTea tree; eucalyptus; mint; patchouli; juniper berry; cypress; pine needles; spearmint; basil.RootsGinseng; ginger; angelica; garlic; vetivert; angelica root; mugwort; borneol camphor.GrassesRosemary; verbena; lemongrass; melissa; nardostachys; tarragon; caraway; dill; valerian; houttuynia; wintergreen; evening primrose.WoodSandalwood; cedarwood; rosewood; Birch; holly; camphor; melaleuca; sassafras.ResinsFrankincense; myrrh; benzoin; fir tree; amyris; Elemi.BarkCinnamon.CitrusBergamot; grapefruit; lemon; orange; lime; tangerine. Successful Projects Company ProfileWenzhou Yinuo Machinery Co., Ltd. belongs to the Joston Industry group. The company's production base is located in the Binhai Industry Park of Wenzhou Economic and Technological Development Zone The company is specialized in the design, production, and installation of pharmaceutical machinery, dairy/beverage &food machinery, chemical industry machinery and sanitary fluid types of equipment etc. We are the leading professional machinery and equipment supplier; we produce equipment with a long history of over 15 years in China.We can supply you with the full set solutions of the engineering, equipment, and technical services in the pharmaceutical and food industry after years of specific experience in the pharmaceutical industry and food industry, engineering research, and technical service.Clients Visit FAQQAre you a factory or a trading company?AWe are a manufacturer. Our company specializes in producing and manufacturing industrial machinery, including stainless steel reactors, evaporators, crystallizers, distillers, and complete production lines for various applications such as fruit juice and herbal essential oil extraction. By maintaining our own manufacturing facilities, we ensure high-quality control, competitive pricing, and the ability to customize equipment to meet our clients' specific needs.QDo you do OEM and ODM services?AYes, we do, we can make the equipment as per your drawing, or if you give us the technical requirements, we can help design as well.QHow will your company control the equipment quality?AWe have a rigorous quality control process that includes:1)Use of high-quality materials and components.2)In-house testing and inspection at various stages of production.3)Compliance with industry standards and certifications.4)Continuous improvement and adherence to best manufacturing practices.QDo you supply installation equipment overseas?AYes, we offer comprehensive installation and training services to ensure the smooth operation of our equipment. Our technical team can assist with on-site installation, and we provide detailed training for your staff on equipment use and maintenance.
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