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China, Chinese 100L 200L 6000L Process Equipment Biodiesel Agitator Reaction Reactor vacuum Chemical Mixing1 Industrial Products Supplier Manufacturer Details, price list catalog:
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Chemical ReactorBiodiesel Agitator Reaction Reactor100L Reactor
Henan Yinuo Industrial Container Co., Ltd.
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Product Description Recommend Products Product DescriptionOur AdvantagesWhy Choose UsCompany Profile CategoryDescriptionProduct Name100L, 200L & 6000L Process Equipment: Biodiesel Agitator Reaction Reactor with Vacuum & Chemical Mixing CapabilitiesCore FunctionA range of scalable biodiesel production reactors (100L, 200L, 6000L) designed for transesterification, mixing, and chemical processing of biodiesel feedstocks (e.g., vegetable oils, animal fats). Integrates agitation, vacuum, and temperature control to facilitate efficient conversion of lipids to biodiesel, suitable for lab-scale R&D, pilot production, and large-scale industrial manufacturing.Capacity & Construction- Volumes: 100L (lab/pilot), 200L (small-batch production), 6000L (industrial-scale) working capacities, with total volumes 20% larger to prevent overflow during mixing.- Material: Inner vessel made of 316L stainless steel (resistant to fatty acids and methanol) with welded, corrosion-resistant seams; outer shell of 304 stainless steel for structural strength.- Design: Heavy-duty construction with reinforced base frames to support high-volume operation; seamless inner surfaces to minimize residue buildup.Agitation & Mixing System- Agitator Type: High-torque anchor or turbine impellers with 316L stainless steel blades, optimized for blending viscous feedstocks (oils) with low-viscosity reagents (methanol, catalysts like NaOH/KOH).- Speed Range: 5-300 RPM (variable frequency drive), adjustable to ensure uniform mixing of immiscible phases (oil-methanol) critical for transesterification efficiency.- Mixing Efficiency: Achieves homogeneous dispersion within 15-60 minutes (depending on volume), reducing reaction time by promoting mass transfer between reactants.Vacuum & Pressure Capabilities- Vacuum Operation: Equipped with vacuum pumps to reach -0.08 to -0.095 MPa, enabling removal of volatile byproducts (e.g., methanol vapor) and moisture from biodiesel, improving purity and reducing post-processing steps.- Pressure Rating: Atmospheric to 0.3 MPa (gauge) for controlled reaction conditions, compatible with closed-system processing to contain vapors.Temperature Control- Heating Method: Jacketed vessels with electric heating elements or steam heating (60-80°C optimal for transesterification), with thermal oil circulation for uniform temperature distribution.- Temperature Range: Ambient to 150°C, controlled via PID controllers with ±1°C accuracy to maintain optimal reaction temperatures (critical for catalyst activity).- Insulation: High-density mineral wool insulation to reduce heat loss and energy consumption in large-scale (6000L) units.Process Integration- Inlet/Outlet Ports: Multiple flanged or tri-clamp connections for feeding oils, methanol, catalysts, and discharging biodiesel or glycerol byproduct; compatible with automated dosing systems.- Sampling Ports: PTFE-lined valves for mid-process sampling to monitor reaction progress (e.g., ester content, acidity).- Cleaning: CIP (Clean-in-Place) compatibility in 200L and 6000L models, with spray balls for efficient removal of fatty residues.Control & Safety- Control Panel: PLC-based system with HMI for 200L and 6000L models, allowing recipe programming (temperature, agitation speed, vacuum duration); manual controls available for 100L units.- Safety Features: Pressure relief valves, over-temperature alarms, and emergency stop buttons; gas detectors for methanol vapor in industrial-scale setups; ground fault protection for electrical components.Applications- Biodiesel Production: Transesterification of vegetable oils (soybean, palm), animal fats, or used cooking oil into fatty acid methyl esters (FAME).- Chemical Processing: Mixing and reaction of lipid-based chemicals, surfactant production, and solvent recovery.- Scale Flexibility: 100L for formulation testing, 200L for small-batch production, 6000L for commercial biodiesel manufacturing.Compliance & Durability- Standards: Complies with ISO 9001, ATEX (for explosive environments with methanol), and local environmental regulations for chemical processing equipment.- Service Life: 10+ years (100L/200L) to 15+ years (6000L) with proper maintenance; replaceable seals, impellers, and heating elements for extended usability. FAQQ1: Are you a factory or a trading company?A1: we are the factorywe have the business capabilities of design,manufacturing, trade integration, and independent import and export. Q2: Will there be any guarantee if I buy from you? A2: We promise to provide a one-year warranty (from the date of delivery) for all products we currently sell. Q3: Do you provide installation guidance or other after-sales service? A3: Yes, of course. Installation drawings and installation manuals are provided. If you are still unable to assemble, we will arrange for our engineers to help you with voice or video contact. Q4: What are the payment methods and terms you accept? A4: The payment methods we accept include: T/T, L/C, D/P; after signing the contract, the customer needs to pay 30% of the deposit first, and the remaining 70% of the payment is completed in the delivery money. Q5: What is your delivery time? A5: We can arrange FOB, CIF shipping methods. Usually, the delivery time for one device is 45 to 50 days, depending on the shipping method. Q6: How do you pack and ship the equipment? A6: We offer sea, rail or combined transportation. At the same time, we also provide LCL (LCL), Full Container (FCL), Flat Rack (FR), Bulk and Express to ensure that the goods are safe and free from damage.
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