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China, Chinese High-Quality Metal Leveling and Cutting Machine1 Industrial Products Supplier Manufacturer Details, price list catalog:
China Industrial Products Supplier Manufacturer List Catalog
Other Cutting MachinesLeveling and Cutting MachineMetal Sheet Cutting Machine
Cangzhou Zhongheng Machine Manufacture Co., Ltd.
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Product Description Introduction to Leveling and Cutting MachinesA Leveling and Cutting Machine, more accurately known as an Integrated Leveling and Cutting Machine or Leveling-Cutting Production Line**, is an advanced automated system that integrates two key processes: **metal plate leveling (or flattening) and cutting. It is primarily used to process coiled material (after uncoiling) or large flat sheets, achieving the required flatness and then performing efficient, precise cutting according to predefined shapes.Core Function Analysis1. Leveling (Flattening): Purpose: To eliminate internal stresses, bends, waves, warping, and other distortions in metal sheets (steel, aluminum, stainless steel, etc.) caused by coiling, transportation, and storage, obtaining high-precision flat sheets. Principle: The sheet passes through a series of staggered upper and lower leveling rollers. These rollers apply adjustable pressure, causing the sheet to undergo slight plastic deformation beyond its yield point in multiple directions. Through this repeated "bend-straighten" process, internal stresses are redistributed and eliminated, resulting in a flat sheet. Key Components: Leveling Main Unit: Contains multiple sets (typically 11, 13, 17, or more rollers) of high-strength, high-precision leveling rolls. Roll Gap Adjustment Mechanism: Adjusts the clearance between upper and lower rolls based on sheet thickness. Pressure Adjustment System: Precisely controls the leveling force applied to the sheet. Support/Guiding Devices: Ensure the sheet enters and exits the leveler smoothly and centered.1. Significantly Increased Productivity: Integrates leveling and cutting into one continuous line, eliminating intermediate handling, transfer, and repositioning. High automation allows for unattended operation or reduced manual intervention.2. Improved Accuracy and Quality: Cutting occurs immediately after leveling, preventing potential distortion from intermediate storage or handling. CNC ensures high dimensional accuracy, shape precision, and repeatability. A flat sheet is essential for high-quality cutting results.3. Reduced Labor Costs and Intensity: Automated operation reduces reliance on skilled operators, lowers labor costs, and improves the working environment.4. Space Savings: A compact integrated line layout saves valuable floor space compared to separate leveling and cutting machines.5. Reduced Material Waste: Precise CNC nesting optimizes sheet utilization, minimizing scrap.6. Optimized Production Flow: Enables continuous, stable, efficient production from coil/sheet to flat cut parts, facilitating integration with downstream processes (e.g., welding, bending). Main Application FieldsLeveling and cutting machines are widely used in industries requiring high-volume, efficient metal sheet processing:Steel Structure Fabrication: Web and flange plates for H-beams, box columns/beams.Construction Machinery: Structural plates for excavators, cranes, bulldozers, etc.Mining Equipment: Structural parts for crushers, screens, conveyors.Shipbuilding: Hull plates, bulkheads, deck sections.Pressure Vessels & Boilers: Shell, head, flange blanks.Wind Power Equipment: Tower sections, bases.Rail Transportation: Carriage plates, underframe components.Agricultural Machinery: Structural parts for large implements.Metal Service Centers: Providing slitting, leveling, cutting services for downstream customers.
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