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China, Chinese Reinforced Concrete Railway Sleepers Production Line1 Industrial Products Supplier Manufacturer Details, price list catalog:
China Industrial Products Supplier Manufacturer List Catalog
Other Engineering Construction MachineryReinforced Concrete Railway SleepersRailway Sleepers Production Line
Liaoning Jinrong Machinery Import and Export Co, . Ltd
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Product Description Product Description1.Automatic Rail Sleeper Palletizing MachineProduct Overview:The automatic palletizing machine for railway sleepers is used to shovel and transport the qualified railway sleepers from the finished roller conveyor to the outbound position, and stack them into 4-5 layers according to the outbound requirements; According to the type of sleeper, the sleepers are separated by shims (the upper and lower shims should be aligned and placed as close as possible to the rail groove position).5500mm * 1435mm rack, H-beam made running beam, 3T electric hoist, 2 * 1.5kW, 30m/min drive device, 300 wheel sets, palletizing rack made of rectangular tubes, ? 89X8 seamless tube guide, palletizing machine, and operating system. Technical specifications:ModelMDJ-200MDJ-200-2MDJ-400Running the motorPower(KW)2*1.52*1.52*1.5Speed(r/min)138013801380Current(A)2*4.32*4.32*4.3Lifting motorPower(KW)4.54.54.5Speed(r/min)138013801380Current(A)111111Rated lifting capacity 1T1T1.5TLifting height 2100mm2100mm1750mmWalking speed 30m/min30m/min30m/minLifting speed 8m/min8m/min8m/minWirerope(Rope diameter mm) 131313Controller Handheld remote controlHandheld remote controlPLC+Touch ScreenOperation cabinet 500*600*300500*600*300900*500*850Motor control mode Frequency conversion controlFrequency conversion controlFrequency conversion controlPositioning method Proximity switchProximity switchProximity switchLocking hook method --CylinderLifting direction One-wayTwo-wayOne-wayNumber of lifted rail sleepers 2 pieces2 pieces4 piecescontrol mode Semi automatic/remote controlSemi automatic/remote controlFully automaticDimensions of palletizerLength(mm)219221922192Width(mm)168016804000Height(mm)338633863386Dimensions of palletizing rackLength(mm)600060006000Width(mm)265026506850Height(mm)4250425026642.Finished Rail Sleeper Roller Table GroupProduct Overview:The finished rail sleeper roller conveyor is used to transport the rail sleepers that have been demolded by the flipping demolding machine to the palletizing machine position. The elastic finished rail conveyor in Group A is equipped with an elastic buffer device to reduce the impact of the flipping demolding machine on the roller conveyor frame, while the finished rail conveyors in Groups B and C are equipped with a guide device to prevent the rail sleepers from deviating during transportation. 3.Flip Demolding MachineProduct Overview:The flipping demolding machine flips the cured rail sleeper mold 180 degrees from the steel mold transport roller to the elastic finished product roller of Group A. After the rail sleeper demolding is completed, the rail sleeper mold is flipped back onto the steel mold transport roller; The flipping demolding machine adopts hydraulic locking hooks to prevent the rail sleeper mold from falling off during the flipping process, making production safer and more reliable.4.Roll Table for Steel Mold TransportProduct Overview:The steel mold transportation roller conveyor is used to transport the rail sleeper mold from the flipping demolding machine position to the cleaning platform position, then to the steel bar insertion position, the prestressing tensioning position, the concrete distribution position, the vibration table, and finally to the edge and groove cleaning position; The production line transports rail sleeper molds.5.Electric Grouping Lateral Moving MachineProduct Overview:The electric grouping and transverse moving machine is used to divide the steel tendons that have been passed through the plate upsetting head into plates according to the length of the rail sleeper by the plate splitting and stretching machine, and then move them into the rail sleeper steel mold through the transverse moving frame after completion.6. Electric Lateral Movement MachineProduct overview:Transport the sleeper mold from the tensioning roller to the distribution roller; the equipment consists of a trolley frame, lifting airbag, running mechanism, motor, reducer, wheel set and operating cabinet.7. Molding MachineProduct overview:The main function of the formwork machine is to tilt the steel formwork after demoulding by 60°, and use special tools to clean the sleeper mold; clean the concrete ballast and sticky skin in the mold, and inspect the mold. The template is cleaned with a high-pressure air gun. The advantage of using a high-pressure air gun to clean the template is that it does not damage the smoothness of the internal surface of the template, and it is quick and labor-saving; when installing the sleeve, it is strictly forbidden for the release agent to contact the sleeve. 8.Spray Release Agent EquipmentProduct Overview: The coating agent should be applied in an appropriate amount and should not accumulate in the template. After spraying, check if there is a small amount of release agent left in the corners of the template, and wipe it clean with a cloth if necessary. The demoulding agent inside the template should be applied completely, which has a significant impact on demoulding efficiency and the smoothness of the rail sleeper surface.600L mold release agent mixing tank, maximum flow rate 22L/min diaphragm pump, FD atomizing air nozzle; Blender with release agent, can be connected to steam heating. 9.Prestressed Tensioning MachineProduct Overview:The prestressed tension is to stretch the prestressed steel bar in the sleeper mold to the design tensile value, and keep the tension nut after 60 seconds to complete the prestressed tension work. (It is required to check the wire position during the tensioning process to ensure that the wire position is normal).10.Material Distribution MachineProduct Overview:The fabric machine is used to supply concrete to the 2 * 4 rail sleeper molds. Concrete is fed in batches and vibrated simultaneously by a high-frequency vibrator. Compaction starts from the feeding process and continues until the ideal concrete density is achieved. During pouring, the height of the concrete is checked for deviation.1.8m3 storage hopper, 2100mm rail sleeper, 2000mm inner rail, walking speed of 30m/min, variable frequency control, pneumatic switch valve11.Pre Vibration Lifting Roller Table/Vibration Table Lifting Roller TableProduct Overview:The pre vibration lifting roller conveyor is used to lower the rail sleeper mold horizontally moved by the electric transverse moving machine onto the high-frequency pre vibration device; After the pre vibration is completed, lift the rail sleeper mold and then transport the mold to the vibration table lifting roller conveyor; The roller conveyor of the vibration table lowers the rail sleeper mold onto the vibration table, and after the vibration is completed, the rail sleeper 12.High Frequency Pre Vibration Device/Vibration TableProduct Overview:The high-frequency pre vibration device is used to vibrate the concrete while feeding it. Vibration starts from feeding until the ideal concrete density is reached. During pouring, the concrete height is checked for deviation. After pre vibration is completed, it is vibrated again at the vibration table position to achieve the best concrete density.13.Production Line Control SystemProduct Overview:Production line control system is mainly for the electrical control of production line equipment;Automatic sleeper palletizing machine control, rollover stripping machine control, steel mold transport roller table control, electric cross transfer machine control and shaking table control;14.Maintenance Temperature Automatic Control SystemProduct Overview:Maintenance temperature automatic control system is mainly based on setting the temperature control curve to automatically control the amount of steam into the maintenance tank or maintenance area temperature; The final acceleration makes the concrete reach the strength, and the maintenance is divided into four stages: static stop, heating, constant temperature and cooling.15.Automatic HangerProduct Overview:The automatic hanger is used to lift the vibrated rail sleeper mold onto the transport roller conveyor to the maintenance station, and then lift the cured rail sleeper mold onto the flipping demolding machine station; Used for lifting rail sleeper molds; 16. Sleeper MoldProduct Overview:The rail sleeper mold is mainly used for forming concrete rail sleepers; When making rail sleeper molds, it is required to consider the ability to withstand rail sleeper tension without deformation;32 channel steel, stamped tire mold, M60 * 5.5 tension screw, spare cap, wire splitter, rubber partition; Each mold can produce 8 rail sleepers;17.Steel Processing EquipmentProduct overview:The steel bar processing equipment is mainly the fabrication and processing of sleeper steel bars, including the blanking and upsetting of pre-stressed steel bars in fixed length; Processing of spring ribs and stirrup;The steel bar processing equipment consists of a fixed-length steel bar cutting machine, a digital display full-automatic stirrup machine, a spring coiling machine, a spring welding machine and an upsetting machine; Detailed Photos Company ProfileLiaoning Jinrong Machinery Import and Export Co., Ltd. is a company with its own import and export rights, and is a large group company integrating industry and trade. The registered capital of the company is RMB 180 million. The company includes metallurgical equipment manufacturing company, electric furnace equipment manufacturing company, electrical equipment manufacturing branch, mechanical processing branch and metallurgical design and research Institute.Our company can undertake all kinds of metallurgical equipment design, manufacturing, installation, commissioning, trial production turnkey project. Our company can provide mining machinery and equipment, ironmaking blast furnace, sintering machine, coke oven, converter, electric arc furnace, ladle refining furnace, continuous casting equipment, steel rolling furnace, steel rolling production line, steel structure plant and crane and other metallurgical equipment and metallurgical machinery. Various other types of mechanical equipment are also available.Our company is the direct agent of Anshan Steel, Bensteel, Fusteel and other large steel mills, the variety of steel is complete: pipe, plate, profile, wire and so on are in stock. If the special specifications, materials and other requirements, we can organize the order to purchase, schedule production and rolling, to ensure supply. Our company has a history of 30 years, and now has established friendly contacts with more than 120 countries and regions and carried out various aspects of cooperation. We welcome customers from all over the world to visit our company.Location :1-51-901-3041, Floor 9, Jiangsu Building, Qianyuan Emerging Market, Tiexi District, Anshan City, Liaoning Province
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