IPDB › China Industry › Manufacturing & Processing Machinery
China, Chinese Roller Used in Pattern Glass Line1 Industrial Products Supplier Manufacturer Details, price list catalog:
China Industrial Products Supplier Manufacturer List Catalog
Glass Production LinePattern Glass LinePattern Roll Engraved Roll
Qingdao Yuanding Group Co., Ltd.
Preview:
Product Description Product Description Designing :1) According to customer's production process to design the pattern 2) Reasonable design, low stress concentration, highest possible to eliminate the roller deformation caused by stress concentration.3) Reasonable cooling water design, so as to make the product reach the required design and qualified raw plate quality.Materials:1) Main material choose 45#\2Cr13\20CrNiMo\40CrNiMoA etc.2)The round steel that we use is produced by electric arc furnace or high frequency melting furnace, all billet needs to be forged. All kinds of pattern roller that we produce are using the above-mentioned material, the inner hole is processed by rough boring and precise boring, honing and plating the inner hole.3)Heat Treatment Process: Before processing, the roller body and shaft head should be heat treated according to the specification, strictly follow the heat treatment curve of heating →preservation→cooling. After the assembling(shrink-fitting,welding or bolting),according to the heat treatment curve to process the distressing heat treatment. 4)Large High-Quality Equipment & Quality Guarantee System 5)Quality Standard of The Rollers: 1. Circular runout ≯ 0.05mm 2. Roller wall thickness difference ≯ 0.20mm 3. Roundness ≯ 0.05mm 4. Cylindricity ≯ 0.05mm 5. Hydrostatic pressure test 0.4MPa6) Chromium plating on the surface(engraving)SummarizeBasic data, The glass rolling machine is one of the key facility for the glass rolling production line,which will install in the end of lip brick for the refining zone of melting furnace.The liquid glass in furnace parallel through lip brick overflowing to the center of the two pattern glass rollers,with the rotated in different linear speed, squeezing the liquid glass into the certain thickness glass tape,finally go through the auxiliary roller and transition roll table, the glass tape will transit to the annealing lehr.Main parameter1TypeUltra solar glass,pattern glass,mirror glass2Altitude height****3Environment temperature on site120 degree4Molding line2pcs5Capacity for each line200 ton/day6Gross width2950mm7Net width2750mm8Solar glass thickness1.6-4.0mm9Rolling velocity2- 12m/min10Driven sideLeft/Right111.6mm solar glass thickness tolerance±0.15 mm122.0mm solar glass thickness tolerance±0.15 mm133.2mm solar glass thickness tolerance±0.20 mm144.0mm solar glass thickness tolerance± 0.20 mm Melting furnace requirement Furnace outlet widthAround:**** Liquid glass height**** Lip brick height**** Glass height through lip brickAround:80 mm Glass temperature before passing through the main roller1050 - 1200 °C Glass temperature deviation for the furnace outletTemperature Max.2. 5 °C The temperature deviation passing liquidTemperature Min. 2. 5 °C Horizontal deviation of glass+/- 0. 5 mm Cooling water consumption120m3/h 1Civil engineering data Datum line and the distance between annealing lehr rollerAround:2550mm(not include the furnace swell capacity)2Pattern glass roller Barrel length3100 mm Diameter for top and bottom rollerTop 370mm,Bottom 380mm Radial run out of main roller< 0.05 mm3Auxiliary roller Diameter of auxiliary roller135 mm Radial run out of transition roller< 0.10 mm Plating thickness0.30-0.40 mm Roughness of plating surface≤0.80 μm Roller rotate speed2 - 12.0 m/min4Drive Driven methodAC motor with encoder,reduction gear Power11kW Voltage/FrequencyAccording to the customer's requirement Protection measureGround connection Protection classP 555Cooling water Consumption80 m3/h Pressure4 bar Cooling water inlet temperature25 - 30 °C. (error range+/- 1.5 °C) Total inlet connector specification5" Air qualitySoft water 0-60ppm6Cooling air Consumption1900 m3/h Pressure5500-10000 Pa Air intake diameter ? 200 mm Air qualitydry,no oil, no dustRolling machine technical parameter Transition roll table1Transition roll table Barrel length3100 mm Transition roller diameter165 mm Radial run out of transition roller< 0.10 mm Plating thickness0.30-0.40 mm Roller transmission speed2 - 12.0 m/min DriveAC motor with encoder,reduction gear2Drive Voltage3.0 kW Voltage/FrequencyAccording to the customer's requirement Protection measurementGround connection Protection rateP 553Cooling water Consumption30 m3/h PressureAround:4 bar Cooling water inlet temperature25-45oC(error range+/- 1.5 °C) Total inlet connector specification3" Water qualitySoft water 0-60ppm
Purchasing Request
Note: Send your purchase request, and we will screen suppliers or manufacturers for you free of charge...