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China, Chinese Heavy-Duty 5000-Ton Hydraulic Press for Aluminum Heat Sink Production1 Industrial Products Supplier Manufacturer Details, price list catalog:
China Industrial Products Supplier Manufacturer List Catalog
Other Hydraulic PressHeavy-Duty PressHydraulic Press
Zhongshan Wanda Mechanical Automation Technology Co., LTD
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Product Description 1. Machine purpose, advantages (features), operating conditions and operation sequence1.1, Purpose and advantages of the machine:1.1.1 This remarkable Heavy-Duty 5000-Ton Hydraulic Press stands at the forefront of precision engineering, expertly designed for hot and cold forging, as well as extrusion processes for a diverse array of materials including stainless steel, IGBT copper-based materials, and aluminum alloys. Its capabilities extend to precision blanking, punching, bending, and flanging of both metal and plastic materials. It also excels in aligning and leveling large structural components. Truly versatile, it is a valued asset in industries ranging from deep-sea to aerospace, new energy, photovoltaics, household appliances, auto parts, and hardware. 1.2. Machine Advantages:1.2.1. This machine boasts sophisticated independent hydraulic and electrical systems, offering customizable operation through manual, semi-automatic, and fully automatic modes. Each mode ensures pinpoint precision in displacement and pressure control, catering to the most demanding applications.1.2.2. Utilizing cutting-edge ultra-high-pressure steel wire winding technology, this machine achieves significant reductions in weight and volume, resulting in cost efficiency and minimizing the operating footprint, as well as transportation and installation costs.1.2.3. The advanced sealing system of the main cylinder employs internationally acclaimed combined seals or metal expansion ring seals, greatly enhancing the longevity of the seals.1.2.4. Engineered for robust performance, the machine's slide and worktable are crafted from thickened 45# or 50# forged steel, ensuring exceptional strength and rigidity. Both components undergo a rigorous quenching and tempering process to bolster compression resistance and prevent deformation during the pressing of smaller workpieces.1.2.5. Innovative liquid filling technology accelerates the downward motion during operations, driving production efficiency while conserving energy. 1.2.6. Precision guidance is achieved via four-corner, four-sided X-shaped guide rails with a precise 45° bevel angle. Mounted integrally on the columns, these guide rails ensure optimal guidance accuracy and resistance to eccentric loads, complemented by an automated lubrication system.1.2.7. The hydraulic system is equipped with an energy-efficient servo control system, which not only saves energy but also significantly reduces machine noise. 1.2.8. This machine boasts high repeatability, with no-load repeatability precision reaching an impressive ±0.01mm.1.2.9. Energy Conservation: Compared to conventional models, this machine achieves energy savings of 15%-30%, and under high-power and extended idle conditions, power savings can exceed a remarkable 50%.1.2.10. Noise Reduction: Operating at 5-15dB quieter than similar equipment, this machine dramatically reduces noise exposure, safeguarding auditory health. 1.2.11. Pressure Accuracy: Employing a servo hydraulic system, it meets diverse speed and pressure demands with precision. At a constant temperature, the pressure error remains within 0.2%-1%fs, ensuring stable performance.1.3. Machine Operating Conditions:1.3.1. Operating Temperature: Efficiently operates within a temperature range of 0-55°C, accommodating diverse environments.1.3.2. Relative Humidity: Capable of performing optimally with relative humidity not exceeding 85%.1.3.3. Power Supply Voltage: Designed for reliability, it operates at 380V ±5% 50Hz.1.3.4. Altitude: Ideally suited for regions with altitudes not exceeding 1500m.1.3.5. Hydraulic System Fluid: Operates using 68# anti-wear hydraulic oil for enhanced system durability.1.4. The machine operates semi-automatically as follows:Experience the seamless operation of our cutting-edge Heavy-Duty 5000-Ton Hydraulic Press for Aluminum Heat Sink Production, designed for optimal efficiency. The semi-automatic process unfolds as follows: Initially, the unloading cylinder reaches its lower limit. At this point, the edge-holding cylinder engages, ascending with precision (guided by a time signal). Subsequently, the slider descends swiftly, guided by a stroke signal, before transitioning into a measured, slow pressing phase (monitored by pressure signals and stroke detection). This ensures a flawless application of pressure, which is meticulously maintained (according to the time signal). Upon completion, pressure is gracefully released (as per the pressure signal), allowing the slider to return to its original position (indicated by a stroke signal). The slider halts (guided by the stroke signal) as the edge-holding cylinder ascends once more (prompted by a time signal) before retracting (in response to a time signal). The unloading cylinder then ascends (guided by a time signal), retracts, ascends again, and finally retracts, marking the end of one complete, efficient cycle when the workpiece is removed.Key Technical Parameters:NO.ItemUnitSpec.1Master Cylinder ForceKN500002Liquid working pressureMPa80/203Master cylinder strokemm400(Adjustable)4Maximum opening heightmm12005Master cylinder speedNo-load downwardmm/s150(Adjustable)pressingmm/s13(Adjustable)returnmm/s150(Adjustable)6Ejector Cylinder ForceKN1200(Adjustable)7Ejector Cylinder Strokemm150(Adjustable)8Blank Holder Cylinder ForceKN3000(Adjustable)9Blank Holder Cylinder Strokemm100(Adjustable)10Servo Motor PowerKW78.3*211 Workbench dimensionsL.Rmm1260F.Bmm130012Maximum cylinder boost strokemm4013Cooling method18000Kcal/h
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