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China, Chinese 5000-Ton Hydraulic Press for Steel Wire Winding Applications1 Industrial Products Supplier Manufacturer Details, price list catalog:
China Industrial Products Supplier Manufacturer List Catalog
Other Hydraulic PressHydraulic PressSteel Wire Press
Zhongshan Wanda Mechanical Automation Technology Co., LTD
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Product Description 1. Machine purpose, advantages (features), operating conditions and operation sequence1.1, Purpose and Advantages of the Machine:1.1.1 Embark on a journey of precision engineering with our 5000-Ton Hydraulic Press, designed to masterfully handle precision hot forging, cold forging, and extrusion tasks for an array of materials like stainless steel, IGBT copper-based materials, and aluminum alloys. This versatile machine excels in precision blanking, punching, bending, flanging, and aligns and levels large structural parts with finesse. Its applications span across demanding industries including deep-sea exploration, aviation and aerospace, new energy sectors, photovoltaics, household appliances, automotive components, and hardware, making it an indispensable asset in modern manufacturing. 1.2. Machine Advantages:1.2.1. Designed with ingenuity, this machine boasts independent hydraulic and electrical control systems, offering unparalleled flexibility with manual, semi-automatic, and automatic operation modes. Each mode empowers users with precise control over displacement and pressure, ensuring optimal performance at every stage.1.2.2. Employing cutting-edge ultra-high-pressure steel wire winding technology, this powerhouse of a machine remarkably reduces its weight and footprint, translating into substantial savings on costs associated with operation, transportation, and installation.1.2.3. The machine incorporates internationally renowned combined seals or metal expansion ring seals for its main cylinder, extending the seal's life and enhancing the machine's durability.1.2.4. Robustness redefined, the machine's slide and worktable are crafted from thickened 45# or 50# forged steel, delivering exceptional strength and rigidity. They undergo a meticulous quenching and tempering process to boost resistance to compression and deformation, even when handling smaller workpieces.1.2.5. With innovative liquid filling technology, the machine achieves rapid downward movements during operation, substantially enhancing production efficiency and conserving energy. 1.2.6. Precision guidance is ensured by four-corner, four-sided X-shaped guide rails featuring a 45° bevel angle, meticulously mounted on the columns for accurate guidance and robust anti-eccentric load resistance. An automatic lubrication system complements this precision engineering marvel.1.2.7. The hydraulic system is equipped with a state-of-the-art servo control system, delivering impressive energy savings and a quieter operation. 1.2.8. Experience unmatched precision with high repeatability: the no-load repeatability accuracy is an incredible ±0.01mm.1.2.9. Embrace sustainability with energy savings of 15%-30% compared to conventional models. In high-power, long idle time scenarios, the power savings soar beyond 50%, making it a green choice for the future.1.2.10. Whisper-quiet operation: Operating 5-15dB quieter than its peers, this machine significantly reduces auditory strain, preserving auditory health. 1.2.11. Precision pressure control is achieved through a sophisticated servo hydraulic system, adept at meeting the varying speed and pressure demands of intricate processes. At constant temperatures, the pressure error range is a mere 0.2%-1%fs, offering incredibly stable operation.1.3. Machine Operating Conditions:1.3.1. Designed to thrive in diverse environments, this machine operates flawlessly within a temperature range of 0-55°C.1.3.2. The machine maintains peak performance with relative humidity levels not exceeding 85%.1.3.3. It operates optimally with a power supply voltage of 380V ±5% at 50Hz, ensuring consistent power delivery.1.3.4. Engineered to perform at altitudes not exceeding 1500m, it guarantees reliability in elevated terrains.1.3.5. The machine's hydraulic system relies on 68# anti-wear hydraulic oil, ensuring smooth, uninterrupted operation.1.4. Experience the intelligent semi-automatic operation of this machine, seamlessly guided by a meticulously programmed sequence that maximizes efficiency and precision.Experience the precision and reliability of a semi-automatic operation with our 5000-Ton Hydraulic Press for Steel Wire Winding Applications. Here's how it performs flawlessly: The process initiates with the unloading cylinder at its lower limit while the edge-holding cylinder elevates gracefully (triggered by a time signal). A swift descent of the slider follows (guided by a stroke signal), transitioning into a gentle, controlled pressing motion (monitored by pressure signals and stroke detection). The press maintains this pressure (as indicated by a time signal), before gracefully releasing it (confirmed by a pressure signal). The slider then makes a smooth return (monitored by a stroke signal) and halts properly (also indicated by a stroke signal). The edge-holding cylinder once again elevates (signaled by time), retracts (again, time-guided), and the unloading cylinder performs its upward push (time-triggered) before retracting. This action repeats, ensuring seamless operation until the cycle concludes with the removal of the finished workpiece, setting the stage for a new cycle.Main Technical Parameters:NO.ItemUnitSpec.1Master Cylinder ForceKN500002Liquid working pressureMPa80/203Master cylinder strokemm400(Adjustable)4Maximum opening heightmm12005Master cylinder speedNo-load downwardmm/s150(Adjustable)pressingmm/s13(Adjustable)returnmm/s150(Adjustable)6Ejector Cylinder ForceKN1200(Adjustable)7Ejector Cylinder Strokemm150(Adjustable)8Blank Holder Cylinder ForceKN3000(Adjustable)9Blank Holder Cylinder Strokemm100(Adjustable)10Servo Motor PowerKW78.3*211 Workbench dimensionsL.Rmm1260F.Bmm130012Maximum cylinder boost strokemm4013Cooling method18000Kcal/h
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