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China, Chinese Custom Made Hydraulic Machine for Heat Exchanger Industry1 Industrial Products Supplier Manufacturer Details, price list catalog:
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C Frame Hydraulic PressCustom Hydraulic MachineHeat Exchanger Hydraulic Press
Shanghai Empire Mechanical Engineering Co., Ltd.
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Product Description Shanghai Empire Mechanical Engineering Co., Ltd. - Hydraulic Press for Forming PHE PlateCompany ProfileShanghai Empire Mechanical Engineering Co., Ltd. is a leading manufacturer of hydraulic presses for forming PHE plates. With years of experience in plate pressing, we have become experts in fabricating optimal machines for the plate heat exchanger industry worldwide.Our commitment to innovation and wisdom has resulted in the acquisition of two national utility model patents, with more patents currently being applied for. This demonstrates our dedication to providing cutting-edge solutions to our customers.Product DescriptionOur hydraulic press for forming PHE plates is available in various tonnages to cater to the diverse needs of the industry. We offer models ranging from 2000 tons to 20000 tons, ensuring that we have the perfect equipment for every customer.By utilizing our advanced technology and expertise, we guarantee the fabrication of high-quality machines that meet the highest standards. Our hydraulic presses are designed to provide efficient and precise plate forming, resulting in superior performance of plate heat exchangers.With a large customer base in both the domestic and international markets, we have established ourselves as a competitive and reliable supplier. Our commitment to customer satisfaction is unwavering, and we strive to deliver exceptional products and services.Product DescriptionShanghai Empire Mechanical Engineering Co., Ltd.Daily Production CapacityOur hydraulic press machines are designed to meet your production needs. With our state-of-the-art technology, we can achieve high daily production capacities for various plate sizes.2200 Tons Hydraulic Press for PlatesOur hydraulic press for plates can produce up to 1400 pieces each day, with a heat transfer area of less than 0.2 M2. This press is suitable for plates such as M3, M6, P26, V4, VU8, V8, V13, M10M, TS6M.6000 Tons Hydraulic Press for Pressing PlatesFor larger plates, our hydraulic press for pressing plates can produce up to 1200 pieces each day, with a heat transfer area of less than 0.8 M2. This press is suitable for plates such as M15B, VT20, VT40, VT80, V28, V45, V60, P36, AK20.20000 Tons Hydraulic Press for Pressing PlatesOur hydraulic press for pressing plates is capable of producing up to 1000 pieces for bigger plates with a connection size of up to 500mm. This press is perfect for your larger plate needs.Product Drawing SampleTake a look at our product drawing sample to get a better understanding of the quality and precision we offer.Product DescriptionProduct FeaturesAttractive and Outstanding AppearanceOur hydraulic press for PHE plateforming, designed by Shanghai Empire Mechanical Engineering Co., Ltd., features an attractive and compact structure based on humanized principles.Wire Wound FrameThe pre-stressed wire wound frame of our hydraulic press allows for an enlarged pre-load margin, ensuring no slits between the pillar and semicircular beam during operation. The steel wire is designed for long-term use, maintaining its serviceability under equal tension.Durable Main CylinderBased on finite element design calculations, the cylinder is scientifically designed with a rational wall thickness. The wire wound construction allows for resilient deformation within a tiny range at rated pressure, ensuring the major seal remains gap-free.Our hydraulic press utilizes a bronze guide seal instead of a plastic nylon guide seal, resulting in a smooth inner wall of the cylinder. This prolongs the life of the main cylinder and the main seal simultaneously.High Strength and Rigid Oriented SystemThe oriented system of our hydraulic press adopts four rigid cylindrical guide posts that are specially plated and grinded. This ensures a well-distributed oriented gap and smooth operation of the oriented worktable with high precision. The worktable remains parallel, resulting in even corrugation depth and compliance with international standards.Patented Direct Oil Charging StructureOur hydraulic press features a simple structure, small resistance, and excellent oil charging performance. This improves energy efficiency and operation speed, ultimately increasing production efficiency for users.Patent Pending Epitaxial Oil Charging ValveOur hydraulic press utilizes a special epitaxial oil charging valve to prevent potential damage caused by pressure differential when the pressure is relieved. This valve offers advantages such as a smaller size, longer operating life, and higher efficiency compared to other products.Outstanding Pressing CapabilityThe wire wound frame of our hydraulic press ensures each wire bears equal stretch force throughout the plate pressing process. This allows our press to achieve plate pressing with 10% to 15% lower pressure compared to competitors, enabling the formation of larger plates using the same pressure. Additionally, our product experiences less pressure loss.Rapid Pressing with Reasonable Speed FormingUnlike traditional machines with direct pressing speeds of 0.2 to 0.5 mm/s, our hydraulic press for PHE makes a breakthrough. It achieves an initial plate pressing speed of 1 to 1.5 mm/s, followed by reasonable forming speed. This innovative combination significantly improves pressing speed, plate quality, energy conservation, and operating efficiency.Patented Movable WorktableOur latest hydraulic press is equipped with a specially configured movable worktable that can automatically move in and out without any auxiliary devices. This worktable maximizes operating efficiency and minimizes time and labor intensity, eliminating the need for traditional loading and unloading devices.Patent Pending Three-stage Combination Pressure Relief SystemOur hydraulic press features a patent-pending three-stage combination pressure relief system.ModelNominal Force (MN)Minimum Shut Height (mm)Stroke of Sliding Block (mm)Working Table Dimension (mm)Empty Down Speed (mm/s)Working Speed (mm/s)Return Speed (mm/s)Motor Power (KW)DG20203001801250×800700.35-1.57015DG22223001801250×800700.35-1.57015DG35353201501650×850700.35-1.57018.5DG60DZ603002502500×1250700.35-1.57045DG60SZ603002502500×1250700.35-1.57045DG1001003003002500×1250700.35-1.57037.5-55DG1201203003002600×1600700.35-1.57045-55DG2002003003003400×1700700.35-1.57075-90DG4004004003005000×2300700.35-1.570110-150Remarks 1. Model DG60DZ features single-frame vertical feeding. 2. Model DG60SZ performs with double-frame vertical feeding. 3. Technical configurations can be designed according to customers' requirements.Empire Mechanical Engineering Co. Ltd - Plate Heat ExchangerEmpire Mechanical Engineering Co. Ltd - Plate Heat ExchangerEmpire Mechanical Engineering Co. Ltd, a leading Chinese manufacturer of high-quality plate heat exchangers (PHE) and hydraulics, is renowned for its exceptional reputation in the industry. With a strong focus on research and development, design, production, and sales, Empire has continuously improved its core manufacturing capabilities.In June 2015, Empire achieved a significant milestone by successfully designing and producing the largest hydraulic press in China - a 40,000-ton hydraulic press. This groundbreaking achievement reaffirmed Empire's position as an industry leader. The 40,000-ton hydraulic press offers numerous advantages over lower tonnage presses:Large worktable (4.6) and sustained high pressure, enabling the molding of larger plates, including those required for nuclear power and other high-technological applications.Enhanced efficiency, saving one-third of the time compared to a 20,000-ton press. Additionally, the 40,000-ton press allows for the simultaneous pressing of multiple plates within the worktable's limits, significantly improving overall efficiency.Quick and easy mold replacement. The unique design of the 40,000-ton press enables a single person to replace the mold within 20 minutes, eliminating the challenges associated with mold changes and further enhancing process efficiency.Empire Mechanical Engineering Co. Ltd remains committed to further investment in research and development, equipment, and the improvement of core manufacturing capabilities. By embracing automated production and intelligence, Empire aims to lead the heat exchanger industry towards the industrial 4.0 revolution in China.
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