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C Frame Hydraulic PressChina's Largest Hydraulic Press6000ton Hydraulic Press
Shanghai Empire Mechanical Engineering Co., Ltd.
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Product Description Shanghai Empire Mechanical Engineering Co., Ltd. - Hydraulic Press for Forming PHE PlateCompany ProfileShanghai Empire Mechanical Engineering Co., Ltd. is a leading manufacturer of hydraulic presses for forming PHE plates. With years of experience in plate pressing, we have become experts in fabricating optimal machines for the plate heat exchanger industry worldwide.Our commitment to innovation and wisdom has led us to possess two national patents of utility model, with more patents currently being applied for. We strive to provide our customers with perfect equipment that meets their needs.Our range of hydraulic presses includes various tonnages, such as 2000ton, 2200ton, 3000ton, 3500ton, 4000ton, 5000ton, 6000ton, 7500ton, 12000ton, 15000ton, and 20000ton. This ensures that we can cater to the diverse requirements of the plate heat exchanger industry.With a large customer base in both the domestic and international markets, we have established ourselves as a competitive and reliable supplier for our clients.Product DescriptionShanghai Empire Mechanical Engineering Co., Ltd. is proud to present our high-quality hydraulic presses for plates. With our state-of-the-art production facilities, we are able to meet the demands of various industries.Daily Production Capacity2200 tons: Hydraulic Press for Plates - 1400 pcs each day (heat transfer area is less than 0.2 M2)6000 tons: Hydraulic Press for Pressing Plates - 1200 pcs each day (heat transfer area is less than 0.8 M2)20000 tons: Hydraulic Press for Pressing Plates - 1000 pcs for bigger plates up to 500mm connectionProduct ExamplesFor the Hydraulic Press for Plates (2200 tons), some examples include: M3, M6, P26, V4, VU8, V8, V13, M10M, TS6M.For the Hydraulic Press for Pressing Plates (6000 tons), some examples include: M15B, VT20, VT40, VT80, V28, V45, V60, P36, AK20.Product Drawing SampleFor a better understanding of our product, please refer to the attached product drawing sample.Product DescriptionProduct FeaturesAttractive and Outstanding AppearanceOur hydraulic press for PHE plateforming, designed by Shanghai Empire Mechanical Engineering Co., Ltd., boasts an attractive and compact structure based on humanized principles.Wire Wound FrameThe pre-stressed wire wound frame of our hydraulic press allows for an enlarged pre-load margin, ensuring no slits between the pillar and semicircular beam during operation. The steel wire used in the frame is highly durable and can be used for long-term applications.Durable Main CylinderOur hydraulic press features a scientifically designed cylinder with a rational wall thickness, ensuring optimal performance. The bronze guide seal used in the cylinder keeps the inner wall smooth, prolonging the life of the main cylinder and seal.High Strength and Rigid Oriented SystemThe oriented system of our hydraulic press adopts four rigid cylindrical guide posts that are specially plated and grinded, ensuring a well-distributed oriented gap and smooth operation of the worktable. This guarantees high precision and even corrugation depth, meeting international standards.Patented Direct Oil Charging StructureOur hydraulic press features a simple and efficient oil charging path, improving energy efficiency and operation speed. This enhances the overall production efficiency for users.Patent Pending Epitaxial Oil Charging ValveOur hydraulic press utilizes a special epitaxial oil charging valve to prevent potential damage caused by pressure differential when the pressure is relieved. This valve offers advantages such as a smaller size, longer operating life, and higher efficiency.Outstanding Pressing CapabilityWith its wire wound frame, our hydraulic press ensures equal stretch force distribution throughout the plate pressing process. This allows for lower pressure requirements compared to competitors, enabling the formation of larger plates with the same pressure. Additionally, this product experiences less pressure loss.Rapid Pressing with Reasonable Speed FormingUnlike traditional machines, our hydraulic press achieves a breakthrough in plate pressing speed. With an initial plate pressing speed of 1 to 1.5 mm/s, followed by reasonable forming speed, this innovative combination significantly improves pressing speed, plate quality, energy conservation, and operating efficiency.Patented Movable WorktableOur latest hydraulic press is equipped with a specially designed movable worktable that can automatically move in and out without any auxiliary devices. This maximizes operating efficiency and minimizes time and labor intensity, eliminating the need for traditional loading and unloading devices.Patent Pending Three-stage Combination Pressure Relief SystemOur hydraulic press features a patent-pending three-stage combination pressure relief system, ensuring safe and efficient operation.ModelNominal Force (MN)Minimum Shut Height (mm)Stroke of Sliding Block (mm)Working Table Dimension (mm)Empty Down Speed (mm/s)Working Speed (mm/s)Return Speed (mm/s)Motor Power (KW)DG20203001801250×800700.35-1.57015DG22223001801250×800700.35-1.57015DG35353201501650×850700.35-1.57018.5DG60DZ603002502500×1250700.35-1.57045DG60SZ603002502500×1250700.35-1.57045DG1001003003002500×1250700.35-1.57037.5-55DG1201203003002600×1600700.35-1.57045-55DG2002003003003400×1700700.35-1.57075-90DG4004004003005000×2300700.35-1.570110-150Remarks 1. Model DG60DZ features single-frame vertical feeding. 2. Model DG60SZ performs with double-frame vertical feeding. 3. Technical configurations can be designed according to customers' requirements.Empire Mechanical Engineering Co. Ltd - Plate Heat ExchangerEmpire Mechanical Engineering Co. Ltd - Plate Heat ExchangerEmpire Mechanical Engineering Co. Ltd, a leading Chinese manufacturer of high-quality plate heat exchangers (PHE) and hydraulics, is renowned for its exceptional reputation in the industry. With a strong focus on research and development, design, production, and sales, Empire has continuously improved its core manufacturing capabilities.In June 2015, Empire achieved a significant milestone by successfully designing and producing the largest hydraulic press in China - a 40,000-ton hydraulic press. This groundbreaking achievement reaffirmed Empire's position as an industry leader. The 40,000-ton hydraulic press offers several advantages over lower tonnage presses, including a large worktable (4.6) and sustained high pressure.The benefits of the 40,000-ton hydraulic press are as follows:Ability to mold larger plates: With a maximum size of 4.0, the press meets the requirements of industries such as nuclear power and high-technology sectors that demand larger plate heat exchangers.Enhanced efficiency: Compared to a 20,000-ton press, the 40,000-ton press saves one-third of the time required to press a plate. Additionally, within the worktable's limits, the 40,000-ton press can simultaneously press multiple plates, significantly improving efficiency.Quick and easy mold replacement: The unique design of the 40,000-ton press enables a single person to replace the mold within 20 minutes. This not only solves the challenge of mold replacement but also enhances the overall efficiency of the entire process.Empire Mechanical Engineering Co. Ltd remains committed to increasing investments in research and development, equipment, and improving core manufacturing capabilities. The company aims to lead the heat exchanger industry in China towards the direction of industrial 4.0 by elevating the level of automated production and intelligence.
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