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Gantry Hydraulic PressHydraulic PressPress Machine
Nantong Brillante Industrial Enterprise Co., Ltd.
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Product Description MAIN STRUCTUREThe machine is composed by two parts:Main Machine and Control Structure,and connected by pipeline and elecric device.The main machine has composition of machine body,main cylinder and stroke limit device.Control Structure include hydraulic power unit(dynamical system) and electronical cabinet.The main division and functin is discripped as below:MACHINE BODYThe machine body is composed by foundation,top rail,slider block,working table,lower cylinder,upright column,locknut and adjusting nut.The precision is adjusted by adjusting nut and the locknut fixed on the top rail.Foundation,top rail,slider block are made in steel wileded structure.The plate's material is Q235-A steel,wilding adopt CO2 protective welding,heat-treatment will be in procedure after welding to eliminate internal stress.The outside of the machine main structure will be in good smooth,no obvious unevenness phenomenon ,welding seam formation ,welding slag and shed scar imagination.Compressor structure adopt optimization design by computer,It has good strength and stiffness. " MAIN CYLINDERThe main cylinder is fixed to the top rail area by cylinder port shoulder and the big locknut.Lower end of the piston is connected by coupling flange,bolt and slider.The material of piston head is iron casting to act as guidance.The piston head has the imported YX type sealing ring in the opposite direction.The piston rod is provided with the O type sealing washer to divided the cylinder into to two cylinder with guidance sleeve,The guide sleeve excircle is provided O type sealing washer with the help of the flange and bolt locking to guarantee no any leakage and highly sel in cylinder.Cylinder flange is provided with a dust ring to ensure that the piston rod of the dust.SLIDERThe movement of the slider is achieved by four vertical column guidance.The guide sleeve between slider and vertical column is alloy material with good abrasion resistance and easy replacement measures after abrasion.The below platform has equipped with T type slot to make the mold stable ,the detailed dimension can be provided under the requirement. LIFTING CYLINDERLifting cylinder is a piston type cylinder equipped in the middle hold of the foundation to work for the top or drawing process.UPRIGHT COLUMN AND LOCKOUTThe material of upright column is 45# forged steel,and has process in drawing temper,the quenching hardness of the upright colume surface can reach HRC42-50.The material of Locknut is 45# forged steel,and has produced in blue handle,the connection between the upright colume and locknut is screw thread connection. STROKE LIMIT DEVICEThe stroke limit device is equipped in the left side of the machine to control the stroke distance for the slider.It is composed by parallels,angle iron,induction block and contactless switch.Two parallels iron is fixed in the worktalbe and top rail to fix angle iron,there are guide groove in the angle iron ajust the travel switch and the stroke of the slider will be controlled. HYDRAULIC PRESSURE STATIONThe hydraulic pump is composed by fuel tank,axial plunger pump,motor,two way cartridge valve,oil filter and air cleaner. (1)The tanker is welded by Q235 Steel,the front end is equipped with a pressure gauge for a easy obersation of the pressure and pressure-adjustment.In the lower part of the bracket is equipped with a pressure gauge level gauge, to observe the level.Open the upper cover ,for fuel filling.In the fuel tank is provided with a cleaning mouth, open cover capable of cleaning the tank. (2)Fuel tank for the steel plate welded structure, by shot peening and rust prevention treatment,there are clean mouth in the side of tank and oil level ruler.The air clear,valve integrated blocks are in ordered arrangement in the top of tanker cover. (3)The main hydraulic piping with flange connection, with reasonable layout of the seismic pipe clamp to prevent pressure pipeline vibration and leakage.Before the pipeline installation,there will be process of pickling and passivation treatment to guarantee oil cleanliness.(4)Axial plunger pump The hydraulic system use YCY14-1B axial plunger pump,the main specification and instruction is included in the axial plunger pump manual.(5)Two way Cartridge Valve The structure include Inserting piece,control panel,piot control valve and Integrated valve block. A.Inserting pieces is composed by valve pieces,spring,seal,valve pocket.It can be cone valve or slide valve structure.Main fuction is to control oil flow direction,pressure and flow rates n the oil pipe. B.Control panel is composed by embedded various pilot control and other components in the cover panel.The main function is to fix inserting pieces.The Pilot control and other components will integrated with other pilot valve to control the inserting pieces working status.The control panel is divided into directional control cover plate,pressure control,flow control cover plate. C.pilot control valvei is fixed in the control cover to control the movement of the plug of small diameterelectromagnetic reversing valve.The element is standard directional control valve. D.integrated valve is to used to install the plugin,control and other control valve cover. HYDRAULIC SYSTEMHydraulic System is composed by energy conversion device(Pump and hydro-cylinder) and energy delivery device(Tanker and pipeline).By means of electrical control system,drive slide block to complete a variety of operation cycle.The hydraulic system uses large flow cartridge valve.In the pump inlet equipped with oil fume filter to prevent impurities from entering the hydraulic system and guarantee the normal working of the oil-way.System equipped with oil-level display and oil-temperature display and also air filter.Tanker is steel welded,tanker side has cleaning window,bottom equipped with plug screw forOil drain and sewer.To prevent the slider out of control and be down,the machine equipped with Hydraulic support safety circuit.In a piston master cylinder cavity adopts hydraulic support safety circuit to make sure the sercurity.This machine has the adjustment, semi-automatic mode choose. OPERATION SYSTEM(1)Adjustment(inching):Operate related function button to achieve this action,every press of the button will arrive one inching,mostly for the machine adjustment and mold replacement. (2)Hand Movement:press related button ,When the press motionless button or to the action of static limit when motion ceases. (3)Semi-automatic:Move operation sation use two hands,when press two buttons,finish one procedure. (4)Semi-automatic action has three type: Normally no push-out process Fast down of the slider→slow down of the slider press→Slide pressure delay and decompression →Slider back Fast down of the slider→slow down of the slider press→slider pressure delay and decompression→slider back-Manual lifting →Manual return Drawing process Fast down of the slider→slow down of the slider press→slider pressure delay and decompression→slider back (5)Slider stroke is controlled by stroke button (6)Master cylinder pressure by time relay setting CompanyShining Industrial Enterprise(China) Co., LtdNantong Brillante Industrial Enterprise Co., LtdEdward Pearson Machinery (Shanghai) Co., LtdJIANGSU GOLD-PARTNER ENTERPRISE CO.,LTDBrandSIECC/EDWARDS PEARSON/HECTMACWebsitebraillante.en.made-in-china.combraillante.en.made-in-china.combraillante.en.made-in-china.combraillante.en.made-in-china.comVideo1. Rolling https://youtu.be/Fi3tFKSoLlY 2. Press brake https://youtu.be/pyIChKoh1eA 3. Grooving https://youtu.be/pFZh_n3vrss 4. Ironworker https://youtu.be/0O9OeCmu9QI 5. Plasma cutting https://youtu.be/71BKxv6tVB8 Facebookhttps://braillante.en.made-in-china.comH TYPE HYDRUALIC PRESS MACHINE500T HYDRUALIC PRESS
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