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China, Chinese Programming-Free Laser Cladding Workstation1 Industrial Products Supplier Manufacturer Details, price list catalog:
China Industrial Products Supplier Manufacturer List Catalog
Welding RobotLaser CladdingProgramming-Free
Shandong Xiaoya Precise Machinery Co., Ltd.
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Product Description Product DescriptionLaser Cladding Workstation1. Core Advantages of Mobile Programming-Free Laser Cladding WorkstationThe highly integrated design ensures exceptional mobility, enabling on-site repair of large workpieces (e.g., molds) without disassembly or transportation. Equipped with 3D structured-light and line-laser scanners, the system achieves rapid workpiece recognition (<2-5s point cloud processing) and automatic trajectory generation, boosting field efficiency. Programming-free operation lowers technical barriers via guided interfaces, while one-click access to a cladding process library covers optimized parameters for 20+ mold base materials.2. AI Vision & Intelligent Trajectory GenerationIntegrates AI vision with point cloud processing for precise freeform surface scanning and modeling. The system autonomously plans cladding paths, eliminating traditional CNC machining steps. Material allowance is reduced from 5-10mm (arc welding) to 0.5mm, slashing material waste. Full-process time: 2-10 minutes (vs. multi-step conventional methods), breaking efficiency barriers for complex surfaces with high precision and low energy consumption. 3. Process Optimization & Flexible Application CapabilitiesA preloaded database with standardized cladding parameters for 20+ mold materials ensures consistent quality. Modular laser head swapping enables multi-scenario applications (welding/spraying/grinding), meeting flexible manufacturing demands. "Rigid-flexible balance" (base-material protection + anti-drift) and vibration suppression adapt to diverse precision requirements. 4. Technical Comparison & Traditional Pain-Point ResolutionMetricTraditional Arc Welding + CNCMobile Programming-Free Laser CladdingBreakthroughMaterial Allowance5-10mm (multi-layer deposition)0.5mm (direct forming)90% less material wasteProcess Steps6 steps (deposition→rough/finish CNC)3 steps (scan→trajectory→cladding)Eliminates 3 intermediate stepsProgramming/PositioningOffline programming + rigid fixturingProgramming-free, arbitrary placementEnables on-site repairComplex Surface Efficiency2-10min (programming) + machining2-5s (AI trajectory) + 2-10min5x+ faster 5. Integrated Control System & Industry ValueEtherCAT/EtherMAC dual-bus control unifies robot, laser, and peripheral modules. Lifetime-free process database upgrades continuously integrate new materials. Reduces dust pollution and injury risks, supporting green/safe production while enhancing brand modernization through automation. Cladding Process FlowStepModuleFunctionDuration01AI Vision Scanning3D structured-light + line-laser scanning for arbitrary-position point cloud2-5s02Point Cloud PreprocessingNoise reduction & surface reconstruction-03Auto Trajectory GenerationPath planning based on 20+ material parameters2-10min04One-Click Command DispatchProgramming-free executionReal-time05Cladding Forming0.5mm material allowance, no post-CNC requiredSize-dependent Process Database Key ParametersCategorySpecificationsBase Materials20+ mold steels (H13, P20, etc.)Process OptimizationPreset power/speed/powder feed rates for surface complexityUpgrade CapabilityLifetime-free updates for new materials/toolsMulti-Scenario UseSwappable modules for welding/spraying/grinding applications
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