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China, Chinese Strawberry Cherry Date Avocado Fruit Pulping Machine Tomato Jam Maker Mango Pulper1 Industrial Products Supplier Manufacturer Details, price list catalog:
China Industrial Products Supplier Manufacturer List Catalog
Fruit Vegetable Processing MachineryMango PulperTomato Pulper
Zhengzhou Benfu Industrial Co., Ltd.
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Product Description Product DescriptionIntroduction to the Fruit Dual-Channel PulperThe dual-channel fruit pulper is an efficient, continuously operating fruit crushing and pulping machine. Its core design features two continuous pulping stages with different screen apertures. This allows for more efficient separation of the pulp from inedible parts such as the peel, seeds, and stems, resulting in a higher pulp yield and a finer product.I. Core Working PrincipleThe process can be clearly divided into two steps:First-stage pulping (rough beating):Feed: After cleaning and initial crushing (usually by a screw conveyor), the fruit enters the first pulping chamber.Crushing and separation: Within the first pulping chamber, high-speed rotating scrapers (or beating plates) violently impact the fruit against a relatively large-diameter (e.g., 1.0-1.5 mm) screen, completing the initial pulp separation.Purpose: This stage's primary task is to separate the majority of the pulp and break down the pulp structure. At the same time, it removes coarse impurities such as peel and seeds.Second Beating (Fine Beating):Material Transfer: The less-than-fine pulp separated from the first screen is immediately transferred to the adjacent second beating chamber.Fine Processing: In the second beating chamber, a scraper applies a second fine grinding motion to a screen with a smaller aperture (e.g., 0.4-0.6 mm).Purpose: Further breaks down smaller pulp particles, resulting in an extremely fine, smooth pulp or puree, while ensuring that even tiny impurities such as seeds are completely separated.Discharge and Residue Discharge:Pulp Outlet: The fine pulp that has passed through the second screen is discharged from the bottom outlet.Residue Outlet: The peels, seeds, and other waste products separated from the two steps are continuously discharged from their respective outlets.The entire process is automated and continuous, ensuring high efficiency.II. Main Structural FeaturesFrame and Housing: Made of stainless steel, meeting food hygiene standards.Two-pass beating drum: Contains two beating drums arranged side by side or at an angle, each equipped with a screen of different apertures.Beating rotor: Each beating drum contains a rotor with scrapers, which rotate at high speeds driven by the main shaft, providing the centrifugal force required to separate the pulp.Screen: The core component, with different apertures in the two screens, is key to achieving the "dual-pass" refining effect.Drive system: Typically driven by a single motor, which rotates the main shaft via a belt or reducer.Feed and discharge system: A screw feeder and a separate discharge port.III. Main Advantages and DisadvantagesAdvantages:High pulp yield: The two-pass beating process ensures full pulp extraction, resulting in a higher yield than a single-pass beating machine and reducing raw material waste.High product quality: The resulting pulp is extremely fine, has a good taste, and contains very low impurities.High production efficiency: Continuous operation makes it suitable for large-scale fruit processing.Highly adaptable: By replacing screens with different apertures, it can process a variety of different fruits.Disadvantages:Higher equipment investment: More complex and costly than a single-channel pulper.Can damage some fibers: Not suitable for products that require a fibrous texture (such as juice with pulp). It is more suitable for producing uniform purees, clear juices, or sauces (such as tomato paste).IV. Main ApplicationsThe double-channel fruit pulper is a core piece of equipment in the following food processing areas:Juice processing: Used for pulping in the pre-process of clarified juice production.Jam and puree production: Examples include apple puree, peach jam, and mango puree.Tomato products: Essential equipment for producing tomato paste and tomato juice.Infant food: Used to produce fine fruit purees.Vegetable processing: Can also be used to pulp vegetables such as tomatoes and carrots. Product ParametersModelNameCapacity(T/H)Power(KW)Dimension(mm)BFDJ0.12Single beater0.12 (tomato)1.51000*830*948BFDJ2.5Single beater2.5 (tomato)4.01450*770*1523BFDJ5Single beater5 (tomato)111900*850*1700BFDJ2-4.0Double beater4.0 (tomato)7.51535*1420*1533BFMDJ2.5Denucleated single beater1.5 (mango)2.5 (tomato)4.01450*770*1650BFMDJ2-4.0Denucleated double beater1.8 (mango)4 (tomato)7.51535*1420*1680BFMDJ2-5.0Denucleated double beater3 (mango)5 (tomato)15.01935*1650*1900Machine DetailsTwo-pass beating drum: Contains two beating drums arranged side by side or at an angle, each equipped with a screen of different apertures.Beating rotor: Each beating drum contains a rotor with scrapers, which rotate at high speeds driven by the main shaft, providing the centrifugal force required to separate the pulp.Feed: After cleaning and initial crushing (usually by a screw conveyor), the fruit enters the first pulping chamber.Discharge and Residue Discharge:Pulp Outlet: The fine pulp that has passed through the second screen is discharged from the bottom outlet.Residue Outlet: The peels, seeds, and other waste products separated from the two steps are continuously discharged from their respective outlets.The entire process is automated and continuous, ensuring high efficiency.FAQFrequently Asked QuestionsQ: What's Service commitment?A: 1.Provide clients one-year warranty to make sure the machine work well;2.We always keep certain inventory level of spare parts, which means the replacements can be sent to you timely;3.Send every client a preferential quotation.Q: What to do if the machine has a problem?A: 24 hours timely response of mail and phone calls. If the parts broken belong to non-artificial factors within 12 months, we offer free replacement. If beyond 12 months, customers should bear the freight back and forth and accessories cost.Q: How long is the warranty of your equipment?A: Our warranty period is one year generally.Q: What is your payment term?A: Our usual payment term is: 30% TT in advance, 70% TT before shipment. Other ways can also be received after we both sides discussion and agreement.Q: Does your price include freight?A: Our usual price is based on FOB Shanghai, if you request CIF, please give us your delivery port, and we will give you CIF price.For better offer our suggestion and prepare quotation, hope we can know below info from you:A. Your bag sizeB. Your bag pictureC. Packing weightD. Packing speed requirementE. Exactly product need to packed
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