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Fruit Vegetable Processing MachineryMango processing lineMango pulp production line
Shanghai Beyond Machinery Co., Ltd.
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Product Description Mango Processing Line for Juice and Pulp Production Fruit Processing MachinesA mango processing line is an automated or semi-automated system designed to efficiently handle the cleaning, sorting, peeling, slicing, pulping, and packaging of mangoes for various commercial applications. This kind of setup is crucial in the food industry to maintain hygiene standards, increase productivity, and minimize waste. Here's a general overview of the key stages in a typical mango processing line: 1. Reception and Sorting: Mangoes are received at the processing facility, where they undergo initial inspection and sorting. Damaged or underripe fruits are removed, ensuring only quality mangoes proceed to the next stage. 2. Washing: The selected mangoes are thoroughly washed to remove dirt, pesticides, and other contaminants. This step often involves the use of water with added sanitizing agents to enhance cleanliness. 3. Peeling and Pitting (Optional): Depending on the final product desired, mangoes may be peeled and pitted. Automated peeling machines can remove the skin while minimizing fruit loss. Pitting machines extract the stone from the flesh. 4. Cutting and Slicing: Mangoes are then cut into desired sizes or shapes using specialized cutting machines. These can range from simple slicing to dicing or even creating puree for juices and other products. 5. Quality Inspection: After cutting, the mango pieces go through another quality check to ensure uniformity and to remove any remaining defects. 6. Blanching and Cooling: Some processes might include blanching the mango slices in hot water to inactivate enzymes, enhance color, and prepare them for further processing or packaging. Following this, they are rapidly cooled to prevent overcooking and maintain freshness. 7. Pulping and Juicing (if applicable): For juice production, mangoes are pulped to extract the juice, which can then be filtered and further processed. 8. Packaging: The processed mango products, whether fresh-cut, dried, frozen, or in the form of juice, are then packaged into appropriate containers, bags, or bottles, often in a vacuum-sealed or aseptic environment to extend shelf life. 9. Pasteurization (for juices and some packaged products): To ensure food safety, packaged mango products may undergo pasteurization, a heat treatment process that kills harmful bacteria. 10. Coding and Labeling: Each package is labeled with relevant information such as production date, expiration date, ingredients, nutritional facts, and any necessary certifications. 11. Storage and Distribution: Finally, the packaged mango products are stored under controlled temperature conditions before being distributed to retailers or exported to international markets. Overall, a mango processing line integrates mechanical and technological advancements to streamline the handling of mangoes from farm to consumer products, preserving quality and enhancing marketability. A mango processing line typically involves several stages to transform raw mangoes into various consumer products such as juices, purees, diced pieces, and dried mango snacks. Here are the key technology points in a modern mango processing line: 1. Reception and Sorting: Mangoes arrive at the processing facility where they undergo quality inspection and sorting. This stage may involve manual checks or automated systems using cameras and sensors to assess the size, color, and defects of the fruit. 2. Washing: Mangoes are thoroughly washed to remove dirt, pesticides, and other surface contaminants. Advanced washing systems use recirculated water with sanitizers and brushes to clean the fruit effectively while conserving water. 3. Peeling and Pitting: Depending on the final product, mangoes may need to be peeled and pitted. Mechanical peelers and destoners use precise cutting blades and sensors to remove the skin and seed while minimizing flesh loss. 4. Cutting and Dicing: For products like diced mangoes or slices, automated cutting machines cut the fruit into uniform sizes. These machines can be adjusted for different cutting patterns and sizes. 5. Blanching/Steaming: To inactivate enzymes that cause browning and to enhance microbial safety, mango pieces may undergo blanching or steaming. This step also helps soften the fruit for further processing. 6. Juicing/Extracting: For juice production, mashed mango pulp is pressed to extract the juice. Modern juicers use high-pressure systems to maximize yield while preserving flavor and nutrients. 7. Pasteurization/Esterification: To ensure food safety and extend shelf life, mango products undergo pasteurization. This heat treatment kills harmful bacteria without significantly affecting the product's sensory qualities. Esterification can also be used to enhance aroma in certain products. 8. Filling and Packaging: Once processed, mango products are filled into containers (bottles, pouches, cans) and sealed. Automated filling and packaging lines maintain hygiene standards and ensure accurate filling volumes. 9. Quality Control and Inspection: Throughout the process, quality control checks are conducted to monitor factors like pH, Brix (sugar content), color, and microbiological safety. Metal detectors and X-ray scanners are used to detect any foreign objects. 10. Cold Storage and Distribution: Finished products are stored in cold storage facilities to maintain freshness before being distributed to retailers or further processing plants. 11. Waste Management: Efficient mango processing lines incorporate waste management strategies to handle peels, seeds, and other byproducts. These may be used for producing mango powder, seed oil extraction, or converted into bioenergy through anaerobic digestion.Incorporating advanced technologies like AI-driven sorting, IoT-enabled monitoring, and energy-efficient machinery can significantly improve the efficiency, productivity, and sustainability of mango processing lines.ParametersRaw materialFresh Mango / pineapple End product Concentrated juice, clear juice, ,cloudy juiceProcessing capacityFrom 60tons/day to 1500 tons/day Yield50-75%Fruit consistance10- 20Brix Product consistance60~72Brix End packageAseptic bag/gable top box/PET bottle The products of the mango concentrated fruit puree processing plant mainly include the following types:1. Mango concentrated puree: Mango concentrated puree is obtained by processing fresh mangoes through processes such as peeling, pitting, crushing, and filtering. It has a strong mango aroma and taste, and can be used to make various foods and beverages such as jam, jelly, ice cream, and beverages.2. Mango concentrated juice: Mango concentrated juice is made by extracting fresh mangoes and concentrating them through evaporation. It retains the natural flavor and nutritional components of mangoes and can be consumed directly, as well as used to make fruit juice drinks, seasonings, etc.3. Mango Jam: Mango jam is a mixture of concentrated mango puree, sugar, acidity agents, and other ingredients cooked together. It has a strong mango flavor and a sweet and sour taste, and can be applied to bread, cookies, and other foods for consumption. It can also be used for baking, making desserts, and so on.4. Mango ice cream ingredients: Mango concentrated puree can be used as one of the main ingredients for mango ice cream. It gives ice cream a rich mango flavor and increases the richness of the taste.5. Mango Beverage Ingredients: Mango concentrate juice can be used as one of the main ingredients for mango beverages. It can be directly diluted into mango juice drinks, or mixed with other fruit juices to make various flavors of fruit juice drinks.In addition to the above products, mango concentrated puree processing plants can also customize production according to market demand and customer requirements, such as mango jam, canned mango pulp, etc.Mango puree production lines are very common in the fruit processing industry, used to produce high-quality mango puree. Here are several specific application cases of mango pulp production lines:1. A large fruit processing enterprise in India1.1 Case BackgroundClient: A large fruit processing enterprise in India? Products: frozen mango puree, ready to eat mango puree? Scale: Annual production of approximately 5000 tons of mango pulp1.2 Application Scenarios? Raw material preparation: Purchase mature fresh mangoes from cooperative orchards, clean and peel them.? Crushing: Send the peeled mango into a crusher and crush it into small pieces.? Beating: Send the crushed mangoes into a beater to extract mango pulp.? Filtration: Through a multi-stage filtration system, fibers and impurities in the flesh are removed to obtain delicate mango pulp.Sterilization: By using the pasteurization method, the bacteria in mango pulp are killed, extending its shelf life.? Cooling: Quickly cool the sterilized mango pulp to 4 ° C to prevent bacterial growth.? Filling: Fill the cooled mango puree into bags or barrels for sealed packaging.? Freezing: Send some mango puree into a freezing tunnel for rapid freezing for long-term preservation.? Storage and transportation: Store finished products in refrigerated or freezer warehouses and wait for transportation to distribution centers.1.3 Production line equipmentCleaning machine: using an automatic cleaning machine to thoroughly clean the dirt on the surface of mangoes.Peeling machine: Using a mechanical peeling machine, it can quickly peel and reduce labor costs.Crusher: Using high-speed rotating blades to quickly crush mangoes into small pieces.Beating machine: using spiral pressing technology to efficiently extract mango pulp.? Filtration system: including coarse filter, fine filter, and centrifugal separator to ensure the smoothness of mango pulp.Sterilization system: using plate heat exchangers and high-temperature short-term sterilization methods to ensure sterilization effectiveness.? Cooler: Using plate heat exchangers to quickly cool mango pulp.Filling machine: adopts automatic filling line to achieve high-speed filling and sealing.? Freezing tunnel: Adopting a fast freezing tunnel to ensure the quality of mango pulp.2. A small and medium-sized fruit processing factory in Thailand1.1 Case backgroundCustomer: A small and medium-sized fruit processing factory in Thailand? Products: frozen mango puree, ready to eat mango puree? Scale: Annual production of approximately 500 tons of mango pulp1.2 Application Scenarios? Raw material preparation: Purchase mature fresh mangoes from local orchards, clean and peel them.? Crushing: Send the peeled mango into a crusher and crush it into small pieces.? Beating: Send the crushed mangoes into a beater to extract mango pulp.? Filtration: Through a multi-stage filtration system, fibers and impurities in the flesh are removed to obtain delicate mango pulp.Sterilization: By using the pasteurization method, the bacteria in mango pulp are killed, extending its shelf life.? Cooling: Quickly cool the sterilized mango pulp to 4 ° C to prevent bacterial growth.? Filling: Fill the cooled mango puree into bags or barrels for sealed packaging.? Freezing: Send some mango puree into a freezing tunnel for rapid freezing for long-term preservation.? Storage and transportation: Store finished products in refrigerated or freezer warehouses, waiting to be transported to the market.1.3 Production line equipmentCleaning machine: using manual or semi-automatic cleaning machine to thoroughly clean the dirt on the surface of mangoes.Peeling machine: using a manual peeling machine, suitable for small-scale production.Crusher: Using low-speed rotating blades to reduce mango pulp oxidation and maintain taste.Beating machine: using spiral pressing technology to efficiently extract mango pulp.? Filtration system: including coarse and fine filters to ensure the smoothness of mango puree.Sterilization system: using plate heat exchangers and high-temperature short-term sterilization methods to ensure sterilization effectiveness.? Cooler: Using plate heat exchangers to quickly cool mango pulp.Filling machine: adopts manual or semi-automatic filling machine, suitable for small batch production.? Freezing tunnel: A small and fast freezing tunnel is used to ensure the quality of mango pulp.3. An organic fruit processing plant in Brazil1.1 Case BackgroundClient: An organic fruit processing factory in Brazil? Products: Organic frozen mango puree, organic ready to eat mango puree? Scale: Annual production of approximately 200 tons of organic mango pulp1.2 Application Scenarios? Raw material preparation: Purchase mature fresh mangoes from cooperative organic orchards, clean and peel them.? Crushing: Send the peeled mango into a crusher and crush it into small pieces.? Beating: Send the crushed mangoes into a beater to extract mango pulp.? Filtration: Through a multi-stage filtration system, fibers and impurities in the flesh are removed to obtain delicate mango pulp.Sterilization: By low-temperature pasteurization, the natural flavor of mango puree is maintained.? Cooling: Quickly cool the sterilized mango pulp to 4 ° C to prevent bacterial growth.? Filling: Fill the cooled mango puree into bags or barrels for sealed packaging.? Freezing: Send some mango puree into a freezing tunnel for rapid freezing for long-term preservation.? Storage and transportation: Store finished products in refrigerated or freezer warehouses, waiting to be transported to the market.1.3 Production line equipmentCleaning machine: using manual or semi-automatic cleaning machine to thoroughly clean the dirt on the surface of mangoes.Peeling machine: using a manual peeling machine, suitable for small-scale production.Crusher: Using low-speed rotating blades to reduce mango pulp oxidation and maintain taste.Beating machine: using spiral pressing technology to efficiently extract mango pulp.? Filtration system: including coarse and fine filters to ensure the smoothness of mango puree.Sterilization system: Adopting low-temperature pasteurization method to maintain the natural flavor of mango pulp.? Cooler: Using plate heat exchangers to quickly cool mango pulp.Filling machine: adopts manual or semi-automatic filling machine, suitable for small batch production.? Freezing tunnel: A small and fast freezing tunnel is used to ensure the quality of mango pulp.Success factorsEquipment selection: Select appropriate production equipment based on production scale and demand to ensure efficient and stable production.? Raw material quality: Select high-quality and mature fresh mangoes to ensure the quality of the product.Process optimization: Continuously optimize production processes to improve production efficiency and product quality.Hygiene management: Strictly control the hygiene conditions during the production process to ensure food safety.? Automation level: Select the appropriate level of automation based on the production scale to improve production efficiency and reduce labor costs.I hope these application cases of mango pulp production lines can provide you with reference and assistance. If you have more specific needs or questions, please feel free to let me know at any time!The installation and debugging of equipment in the mango production line is a comprehensive engineering process that involves multiple links and professional knowledge.Here are the general steps and precautions:1 Planning and Layout ? Design Production Line Layout: Based on production needs, factory conditions, and logistics flow, reasonably plan the position of the production line to ensure smooth connection between various equipment, easy operation and maintenance Infrastructure preparation: Confirm whether the power supply, drainage system, compressed air pipeline and other infrastructure meet the equipment requirements, and carry out necessary renovations if necessary.2. Equipment installation ? Infrastructure construction: For large equipment, it may be necessary to pour concrete foundation first and ensure that it reaches sufficient stability and levelness Equipment positioning: Use a crane or forklift to carefully move the equipment to the predetermined position, taking care to protect the ground and equipment from damage Assembly and fixation: Follow the instructions in the equipment manual to assemble and ensure that all components are correctly connected and securely fixed.3. Electrical and Control System Installation ? Electrical Wiring: Arrange and connect electrical circuits according to the circuit diagram, including power lines, control lines, and signal lines Control system settings: Install PLC (Programmable Logic Controller), touch screen and other human-machine interfaces, and configure control programs.4. Pipeline and ventilation ? Material conveying pipeline: Install conveying pipelines for raw materials and finished products to ensure good sealing and prevent leakage Air purification and ventilation: Install air purification systems and exhaust devices in the required areas to maintain a good working environment.5. Water system and cleaning facilities ? Water connection: If the production process involves water washing and other processes, water pipes need to be installed and connected to ensure that the water quality and pressure meet the requirements Cleaning equipment: Install necessary cleaning equipment, such as CIP (in place cleaning) systems, to ensure production hygiene.6. Debugging and Testing ? Single Machine Debugging: Conduct separate functional tests on each device, check the operating status, and adjust parameters to the optimal level Linkage debugging: Simulate the actual production process, conduct whole line linkage debugging, check the coordination between various equipment, and solve possible problems such as lagging and blockage Performance verification: Through trial production, verify whether the production capacity, efficiency, and product quality of the production line meet the design standards.7. Employee training ? Operation training: Provide equipment operation and maintenance training to operators to ensure they are proficient in using the equipment Safety education: Emphasis on safety production awareness and training on emergency response measures.Precautions? Safety First: Throughout the installation and debugging process, always prioritize safety, wear protective equipment, and follow operating procedures Quality control: Use qualified materials and accessories to ensure installation quality.Document recording: Detailed documentation of each step of the installation and debugging process, including equipment parameters, adjustment records, etc., for easy maintenance and troubleshooting in the later stage.The customized mango juice processing line involves multiple steps and components to ensure high quality and efficiency of the final product. Here are some key steps and considerations for customizing a mango juice processing line:Determine requirements: Firstly, it is necessary to clarify the specific requirements of the processing line, including expected output, required product types (such as pure fruit juice, fruit juice beverages, etc.), and whether there are specific packaging requirements. These pieces of information will directly affect the configuration of the processing line and equipment selection.Select equipment: Choose the appropriate equipment according to your needs. This may include mango peelers, seeders, juicers, filters, and packaging machines. Some equipment suppliers provide customized services that can adjust equipment specifications and functions according to specific needs.Design layout: Design the physical layout of the processing line to ensure smooth material flow and reduce unnecessary operational steps and time. A reasonable layout can also improve safety and work efficiency.Quality control: Consider how to integrate a quality control system to ensure the hygiene standards and quality consistency of mango juice. This may include setting hygiene standards, installing cleaning equipment, and implementing quality inspection procedures.Automation and Intelligence: Based on budget and demand, automation and intelligence elements such as automated control systems, sensors, and data analysis tools can be considered to improve production efficiency and product quality.Training and personnel configuration: Ensure that operators receive appropriate training, understand the operation and maintenance of equipment, and the overall workflow of the processing line.Testing and adjustment: It is necessary to conduct testing and adjustment before formal production. This helps identify and address potential issues, ensuring the stability and efficiency of the machining line in practical operations.By following the above steps, an efficient and customized mango juice processing line can be created that meets the requirements.Pre sales servicesAfter-sale service 1. Equipment warranty period: We provide a one-year free warranty service for mechanical equipment. If any non-human caused problems occur during the warranty period, we will provide free repair or replacement services.2. Maintenance and upkeep services: We provide regular or irregular equipment maintenance and upkeep services to ensure the normal operation of the equipment. We will provide 24-hour online technical support services.3. Accessory supply: We guarantee to provide original factory accessories in a timely manner in case of equipment damage or replacement of parts.4. Training services: In order to enable customers to effectively operate and maintain equipment, we will provide equipment operation and maintenance training.5. Installation and debugging: We will provide equipment installation and debugging services to ensure that the equipment is installed correctly and can operate normally. Company Profile Our Service Certificate FAQ 1 ) Q: How can we visit your factory?A: If you come from abroad, air to shanghai airport, then we can pick you up at airport. 2) Q: How do you ensure the quality of your products?A: Our Company is a state owned enterprise with more than 16 years experience , strict operation policy is performed, advanced processing machines guarangtee the precision of all components, workers with operation license, parts get multiprocessing, transmission& electrical parts are of international famous brand. Series of test and inspection are done in the whole producing state. 3) Q: What payment methods your company accept?A: We accept most of the payment methods , but mainly accept T/T, L/C at sight . 4) Q: How long is the warranty time for your products?A: Our officially promised warranty time is 12 months after commissioning . 5) Q: I am new in this field,can you supply us turnkey services?A: YES.We can supply all the system including Market Analysis/Product Analysis/Location Choice/Processing Flow Design/Equipment Layout Design/Building Design direction/Equipment mode selection/Equipment Manufacturing/Equipment Mounting/Equipment Debugging/Worker Training. 6) Q: What ' s the shipment terms and delivery time of your company?A: Well, the delivery time depend on the quantity of your order. Usually is 20 days . For some customized machine 30 days is necessary. 7) Q: Can you supply OEM services?A: Yes,we have our R&D team,and we have more than 400 workers with workshop area 75000 square meters. 8) Q: Do you give any Discount?A: I will surely try my best to help you get those by the best price and good service at the same time.
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