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China, Chinese Turn-Key Solutions for Automatic Rice Flour Processing1 Industrial Products Supplier Manufacturer Details, price list catalog:
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Grain Products Processing MachineryFood Processing Turkey SolutionRic Flour Processing
Changzhou Made Automation Co., Ltd
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Product Description Company Information:Changzhou MADE Automation Co., Ltd. was established by a cadre of doctoral returnees who previously held senior engineering, scientific, and managerial roles in some of the world's Fortune 500 companies and R&D centers across the United States and Europe. Leaning heavily on their vast experience in industrial automation and rich partnerships with esteemed global technical elites and domestic universities, they aimed to create a unique high-tech industrial manufacturer.The company has evolved into an amalgamation of design, production, and sales departments. In an ever-competitive environment, it has overcome numerous challenges and earned its customers' trust by upholding professionalism, harnessing advanced design philosophies, delivering reliable, high-quality products, and providing comprehensive customer services.Changzhou MADE Automation specializes in drum dryers, food processing machinery, and packaging machines. Their overarching objective is to continually enhance service delivery and provide customers with solutions tailored to their specific needs.The mainstay of their production is a comprehensive production line engineered for creating flour and flakes from rice, wheat, potato, yam, and more. Additionally, they offer separate units of the production line as per customers' requests.Their offerings are characterized by two major process flows:1. The Rice and Wheat Flake Line, which turns rice and wheat into flakes. These can be combined with hot water to produce instant food for infants and babies. The process encompasses stages from the transportation and rinsing of raw materials, slurry formation, and drum dryer baking, to the final packaging of the finished products.2. The Potato and Yam Flake/Whole Powder Line, designed to produce from potatoes and yam. This flake or whole powder serves as a ready-to-use raw material for products such as mashed potatoes with original flavor and nutrients. The process flow includes stages like washing, skin steaming, peeling, slicing,blanching, steam cooking, drum dryer baking, and packaging.In essence, Changzhou MADE Automation Co., Ltd. is a powerhouse in automation, carving a unique niche with its specialized production lines. They are committed to delivering high-quality products and superior customer service to meet the diverse needs of their clients.Our production is mainly a complete production line for makingflakes from rice, wheat, potato, yam, etc. Process devices of the production lines can be provided separately as well.There are two major process flows:Rice and wheat flake line.(To produce flakes from rice and wheat. The flakes can be mixed with hot water to generate instant food for infants and babies.) Potato and yam flake and powder line. (To produce starch from potatoes and/or yam. The starch can be used for ready-to-using raw materialof mashed potato and other products.) Steps to choose the equipmentWhat kind of product do you want to make? Rice/wheat flakes or potato/yam starch?What's your expected throughput? How many finished products do you want to make hourly or daily? The production line can vary depending on the production capacity. The commonly used daily capacity is about 10 ~12 T/Day.Is a turn-key or simi-manual line you preferred? Such as auto-weighing and packaging or manually bagging.What's the budget to purchase the equipment?The budget varies with the daily throughput you want. Typically, the rice/wheat production line is between $100K to $300K; the potato/yam production line is between $300Kto $800K.What's the factory infrastructure requirement?You need to have good floor space. Typically, a floor layout of 80mX20mX8(drum dryer section) is needed for equipment and 120mX20m is preferred for shop space.You need to have a boiler. Typically, you need a boiler capacity of 4T/h to get 10T/daily throughput finished products.You need to have sufficient electrical power. Typically, an electrical power capacity of 150 kW might be expected for the potato production line.You need to have personnel specialized in the process and maintenance. Key ParametersThroughputkg/hr.Floor Space RequiredBoiler Capacity RequiredTons/HourPower Supply RequiredkWDrum Dryer CylinderΦ2000mmX4000mm400120mX20m4 for potato flake processing.2 for rice flake processing. >150Drum Dryer CylinderΦ2000mmX5000mm500120mX20m5 for potato flake processing.>180Product Description:ice Flour and Oatmeal Manufacturing System1. Preprocessing Automatic Material Handling (Motor Power: 3kw)Function: To automatically transfer materials to Automatic Rice Washing System 2. Rice Washing Machine (Capacity: 400L; Motor Power: 4kw)Function: For automatic stirring, automatic rice washing, automatic rice discharging, controllable duration and times of rice soaking and washing 3. Automatic Pulverizing (Water Mill) System (Electric Motor; Feed Hopper, etc.)Function: For crushing rice and has good sealing performance and no material leakage during grinding. 4. Powder Collecting, Dust Elimination SystemFunction: To collect crushed rice flour and superfluous dust 5. Pilverizer (Throughput: 300 to 800kg/hr; Motor Power: 18.5kw)Function: To achieve controllable automatic rice pulverization and adaptive On/Off control according to preceding and following precessesPulping System1. Temporary Storage Bucket (Capacity: 900L; Motor Power: 3kw)Function: To control Intake and Discharge of rice pulp with controllable stirring speed and time 2. Pulping and Mixing Bucket (Capacity: 900L; Motor Power: 3kw)Function: For automatic pulping with controllable speed and duration of pulping operation and monitoring system 3. Automatic Evenly Pulping System (Pulp Intake and Discharge Pipe; Electric Motor; Frequency Converter; Colloid Mill, etc.)Function: To automatically mix well pulp 4. Automatic Pulp Supply System (Pipe; Electric Motor; Reduction Drive; Frequency Converter; Rotor Pump; Solenoid Valve,etc.)Function: To automatically transfer the mixed pulp to the next process 5. Automatic Storage Bucket System (Capacity: 900L; Motor Power: 3kw)Function: To control Intake and Discharge of rice pulp with controllable stirring speed and time 6. Controllable Sugar Melting System (Pipe;Tank; Electric Motor; Reduction Drive; Mixer Shaft; Flowermeter, etc.)Function: To provide the agitation function, adopt the design of the separation of seal and bearing for avoiding contamination caused by grease after seal breakage 7. Jacketed Kettle (304 stainless steel; Steam Heating; Mixer Shaft; Inclinable)Function: To provide the agitation function, adopt the design of the separation of seal and bearing for avoiding contamination caused by grease after seal breakage Baking System1. Drum Dryer and Rollers Function: The drum Dryer is used for hatching and baking through the realization of speed control and power supply of the Drum Dryer and small rollers.Description: Drum Dryer and rollers can also hatch and roll up materials, separate materials from Drum Dryer, control slurry axial leakage along drum and rollers, and lead the slurry at both ends of small rollers to the work area. 2. Power System (Main Electric Motor; Reduction Drive; Frequency Converter; Big Gear; Bearing Block; Main Drive and Small Roller Gear)Function: To supply power for Drum Dryer and Rollers 3. Exhaust and Drainage (304 stainless steel Gas Hood; Pipe, etc.)Function: To control the discharge of steam, distilled water, and residue 4. Gear Cover (304 stainless steel)Function: To act as a protective device 5. Drum DryerFunction: To distribute materials, drying, preliminary crushing, etc. 6. Auxiliary Supporting Equipment Function: To provide auxiliary support for the Drum Dryer 7. Roller Supporting and Regulating Mechanism (Stainless Steel Baseplate; Bearing; Bearing Block, etc.)Function: For the support of rollers and position adjustment 8. Blade Supporting Mechanism (Stainless Steel Plate; Bearing, etc.)Function: For blade supporting and transmission 9. Scraper Mechanism (Stainless Steel Scraper Arbor; Support; Copper Scraper, etc.)Function: To control the rolling and distribution of pre-hatching pulp 10. Blade Mechanism (Blade Arbor; Blade; Platen, etc.)Function: To peel off the material after baking and leave it from the Drum Dryer 11. Axial Pulp Blocking Mechanism (Stainless Steel Pulp Blocking Bracket; Support; Copper Baffle Plate, etc.)Function: To avoid the axial leakage of the pulp from the Drum Dryer and the rollers 12. Pulp Leading and Blocking Mechanism (Stainless Steel Pulp Blocking Bracket; Support; Copper Baffle Plate, etc.)Function: To lead the pulp from the axial leakage to the working area again 13. Blade and Scraper Manual Adjustment Mechanism (Stainless Steel Adjustment Bracket; Support; Adjusting Spindle; Hand Wheel, etc.)Function: To manually adjust the position of the blade and scraper 14. Automatic Water Transmission System (Seamless Tube; Pressure Meter; Safety Valves; Stop Valves, etc.)Function: To realize the discharge of condensate in the main dryerPostprocessing System1. Preliminary Crusher (Motor Power: 3kw)Function: Material preliminary crusher and conveying 2. Automatic Inclined Transmission System (Spiral Conveyer Blade; Electric Motor; Reduction Drive; Drive Shaft, etc.) Function: To transfer the material after baking to the next forming process 3. Forming Machine (Motor Power: 3kw)Function: By pulverizing and granulating to provide customers with an adjustable range of the optimized yield of finished products4. Vacuum feeding system (Vacuum Pump; Powder Collecting Device; Transmission Pipeline, etc.)5. Measurement and Weighing system ( Auger Screw Conveyor; Weighting Module, etc.)6. Sealing Machine (Bracket; Compression Component, etc.)Parameter Table:1530 Outline DimensionMotor Power(kW)Net Weight(kg)Capacity(L)YieldPreprocessingSystem1. Preprocessing Automatic Material HandlingΦ159*46003235 300-800kg/hr 2. Rice Washing Machine2200*800*15004608400 3. Pulverizer1000*950*180018.5800 300-800kg/hr 4. Temporary Storage BucketΦ1200*21003195900 5. Pulping and Mixing BucketΦ1200*20003198900 6. Colloid Mill980*800*155015100 300-800kg/hr 7. Storage BucketΦ1200*21003190900 Baking System8. Drum Dryer System6000*3200*4500159000 5-6tons 9. Preliminary Crusher5000*750*12003356 250kg/hr 10. Postprocessing Automatic Material Handling4500*450*4503200 250kg/hr 11. Forming Machine2000*900*21003225 250kg/hr 1730 Outline DimensionMotor Power(kW)Net Weight(kg)Capacity(L)YieldPreprocessingSystem1. Preprocessing Automatic Material HandlingΦ159*46003235 300-800kg/hr 2. Rice Washing Machine2200*800*15004608400 3. Pulverizer1000*950*180018.5800 300-800kg/hr 4. Temporary Storage BucketΦ1200*21003195900 5. Pulping and Mixing BucketΦ1200*20003198900 6. Colloid Mill980*800*155015100900300-800kg/hr 7. Storage BucketΦ1200*21003190 Baking System8. Drum Dryer System6000*3200*450018.5137009006-7tons 9. Preliminary Crusher5000*750*12003356 300kg/hr 10. Postprocessing Automatic Material Handling4500*450*4503200 300kg/hr 11. Forming Machine2000*900*21003225 300kg/hr 1740 Outline DimensionMotor Power(kW)Net Weight(kg)Capacity(L)YieldPreprocessingSystem1. Preprocessing Automatic Material HandlingΦ159*46003235 300-800kg/hr 2. Rice Washing Machine2200*800*15004608400 3. Pulverizer1000*950*180018.5800 300-800kg/hr 4. Temporary Storage BucketΦ1200*21003195900 5. Pulping and Mixing BucketΦ1200*20003198900 6. Colloid Mill980*800*155015100900300-800kg/hr 7. Storage BucketΦ1200*21003190 Baking System8. Drum Dryer System7000*4200*450018.5218009007-8tons 9. Preliminary Crusher5000*750*12003536 350kg/hr 10. Postprocessing Automatic Material Handling4500*450*4503300 350kg/hr 11. Forming Machine2000*900*21003325 350kg/hr 2040 Outline DimensionMotor Power(kW)Net Weight(kg)Capacity(L)YieldPreprocessingSystem1. Preprocessing Automatic Material HandlingΦ159*46003235 300-800kg/hr 2. Rice Washing Machine2200*800*15004608400 3. Pulverizer1000*950*180018.5800 300-800kg/hr 4. Temporary Storage BucketΦ1200*21003195900 5. Pulping and Mixing BucketΦ1200*20003198900 6. Colloid Mill980*800*155015100900300-800kg/hr 7. Storage BucketΦ1200*21003190 Baking System8. Drum Dryer System7000*4200*450018.5247009008-10tons 9. Preliminary Crusher6000*750*12003536 400kg/hr 10. Postprocessing Automatic Material Handling4500*450*4503300 400kg/hr 11. Forming Machine2000*900*21003325 400kg/hr 2050 Outline DimensionMotor Power(kw)Net Weight(kg)Capacity(L)YieldPreprocessingSystem1. Preprocessing Automatic Material HandlingΦ159*46003235 300-800kg/hr 2. Rice Washing Machine2200*800*15004608400 3. Pulverizer1000*950*180018.5800 300-800kg/hr 4. Temporary Storage BucketΦ1200*21003195900 5. Pulping and Mixing BucketΦ1200*20003198900 6. Colloid Mill980*800*155015100900300-800kg/hr 7. Storage BucketΦ1200*21003190 Baking System8. Drum Dryer System8000*4200*450018.52880090010-12tons 9. Preliminary Crusher7000*750*12003636 550kg/hr 10. Postprocessing Automatic Material Handling4500*450*4503360 550kg/hr 11. Forming Machine2000*900*21003395 550kg/hrPackaging&Shippong Standard export package of fumigation-free crates and pallets for sale, container, or according to your requirement. If you have any special needs please tell us (like "made in China" sprayed on the case).Advantages·Innovative R&D Team1. Technical Team led by Ph.D.S. and experienced scientists served in world fortune 500 companies. ·Established Experience1. Over 40 years of experience.2. Preferred suppliers. ·Customized Design1. Made to demands2. Made for applications ·Excellent Communication Skills.1. Fluent in English discussion.2. English Documentation. ·On-time Delivery ·Compatative Pricing1. Compared with US oversea peers over 30% discount.2. Compared with domestic factoriesMore value-added offeringsOur Services ·Pre-sale services·Services provided during the sale·After-sale servicesFAQ·What is the function of the Drum Dryer? It's widely used to dry rice flour, oatmeal, α-starch, potato snowflake, and so on. It is also used to dry sticky materials in the chemical industry, environmental protection, medicine, feed, etc. The finished product may be a sheet, powder, or pellet. ·Why MADE AUTOMATION? As a high-tech industrial manufacturer combined with design, production, and sales departments, the company has met various challenges and received customer recognition in a nowadays competitive environment through its sincere professionalism, advanced design concepts, reliable quality products, and satisfactory customer services. ·Can the Drum Dryer System apply to flour, rice flake, or oatmeal? Our Drum Dryer System can apply to flour, rice flake, and oatmeal. The former has an independent system while the latter two can use the same system.
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