IPDB › China Industry › Manufacturing & Processing Machinery
China, Chinese Turnkey Maize Starch and Gluten Processing Line, Starch Making Machine1 Industrial Products Supplier Manufacturer Details, price list catalog:
China Industrial Products Supplier Manufacturer List Catalog
Other Machinery for Food Beverage CerealStarch Making MachineGluten Processing LineStarch Processing Line
Myande Group Co., Ltd.
Preview:
Product Description Turnkey Maize Starch and Gluten Processing Line, Starch Making Machine1. Process DesignA) Corn Steeping SectionCorn Steeping Section generally adopts semi-continuous counter current steeping process with 8-12 tanks. Steeping time would be last about 48 to 56 hours according to the contents of corn varieties, quality and moisture.B) Corn Degerming SectionCorn Degerming section adopts two-stages DEGERMING MILL to break and two-stages cyclone to degerm.C) Fine Mill and Fibre Separation SectionFine Mill adopts PIN MILL to separate the starch from the fibre.D) Starch Separation and Gluten Concentration SectionMyande MH30ps and MH36ps Centrifugal Separator can be used in this section according to different capacities to separate the starch and gluten, also you can adopt the process method such as first preconcentration, then separation and later middle concentration. Also about the refined starch section, we use MULTI-STAGES WASHING CYCLONE. In gluten concentration section. MH30GT or MH36GT CENTRIFUGAL SEPARATOR can be used according to different capacities. Usually, for gluten dewatering, we use VACUUM FILTER or frame type filter in the section.E) Starch Dewatering and Drying SectionFirst, we use siphon type scrape centrifuge for dewatering and then use NEGATIVE PRESSURE FLASH DRYER to control the moisture of the final product automatically.F) Corn Steeping Solution Evaporating SectionWe would like to use fresh steam or waste heating as heating energy in the corn steeping solution evaporation section. Then make use of MULTI-EFFECT EVAPORATOR to evaporate. All these can be designed differently depends on the customers' requirement. The steeping solution after concentration can be offered for sale directly, if not, it also can be mixed into the fiber to be dried as fiber feed with protein.G) Drying and Packing SectionIn this section, usually, we take the TUBULAR BUNDLE DRYER to dewater the moisture in fiber, germ and protein powder.2. Engineering CapabilitiesA) Providing complete corn starch processing equipment line with capacity ranging from 60,000 to 600,000 tons per year.B) Complete engineering services from process and equipment design, fabrication, installation & commissioning, and after-sale technical support.C) Meticulous 3D design creates a direct, accurate and clear presentation of every detail of the project design.D) Advanced automatic control system ensures high reliability of the whole production line.3. After-sales Service ProvidedBefore sale, we can help the buyers in planning the general plan.Generally, we guarantee all equipment are completely new and unused, and under normal operating conditions the warranty period would be 12 months after installation or 18 months from the date of shipments whichever comes first.Our equipment would be shipped in containers. Equipment with too large size for containerized shipment would be covered and protected from seawater damage.We can send experienced and qualified engineers (electrical engineer and mechanical engineer) to the Buyer's site for the supervision of equipment installation and commissioning. And after the plant had been successfully commissioned, our engineer will stay to train the buyer's plant personnel in process operations and equipment maintenance by buyer's request.You might also be interested in other industry solutions: Corn Starch/ Wheat Starch/ Wheat GlutenPotato StarchSweet Potato StarchCassava StarchPea Starch And ProteinRice Starch And ProteinModified StarchGlucose Syrup/ MaltoseDextrose MonohydrateDextrose AnhydrousFructose SyrupMaltodextrinLysineBioethanolSorbitolCitric AcidDDGS Our CustomersWhat can we do for you?We focus on supplying one-stop engineering service covering general layout plan, process design, R&D, equipment manufacturing, automatic control system, data integration, installation, supervision, commissioning, training and etc.Our custom solutions come from a deep understanding of your needs, and we have the capability to complete each project from the design of the initial concept to manufacturing, installation, commissioning and delivery.Solution Tailored to Your NeedsGeneral layout planWith a land prepared, the next thing you should consider is planning the general layout, which is a crucial foundation of a sustainable and cost-effective manufacturing.Turn to us for help and we will present you the design for your plant by considering water, steam, electricity supply and etc.Process designCombining our engineering expertise, industry know-how and practical skills with your knowledge, we provide the optimized and customized process design for your plant.3D plant designOn the basis of plant layout design, combined with real situation, we can design a three-dimensional model of the entire plant. All the equipment, piping and instruments, any detail can be shown in the model, not only allowing you to have an intuitive understanding of the plant, but also providing overall information support for plant construction, equipment installation and future expansion.Automatic control systemWe offer economical and most effective process automation solutions for the entire production line. Our RES automatic control system is developed based on PLC/DCS system.Data integrationFrom the perspective of the overall operation of the factory, Myande intelligent data integration management system collects basic data from raw grain procurement, warehousing, processing, inventory, sales and logistics, relying on the interconnection network system of each workshop. It provides real-time, accurate and traceable data reports for the current storage, processing and shipping.Equipment manufacturingWe owns in-house manufacture base of more than 120,000 SQM integrating R&D, production, project management which represents advanced engineering capability in the industry.Installation and commissioningAfter finishing the installation of all machines, we offer on-site commissioning service to ensure compatible functioning.Every move of the machine needs strong technical support from our experienced engineers. The only principle is that you can start manufacturing right after the commissioning.No Compromise on QualityAt Myande, we are committed to providing high-performance equipment. We achieve this by applying strict quality management with the active engagement of all engineers and workers.Based on this system and our high-standard manufacture base, we can guarantee quality consistency by employing innovative technology and precision craftsmanship. Hence, we build our reputation as a consistent and reliable supplier.Certificates & PatentsOur Global Presence
Purchasing Request
Note: Send your purchase request, and we will screen suppliers or manufacturers for you free of charge...