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Beverage Processing MachineryOrange juice production lineLemon juice production plant
Shanghai Beyond Machinery Co., Ltd.
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Product Description Industrial lemon/orange/citrus juice production/processing plant/line A citrus/lemon/orange processing line is a system specifically designed to efficiently process and transform citrus fruits, such as lemons and oranges, into various products such as juice, pulp, concentrate, and essential oils.The processing line typically consists of several stages, including sorting and grading, washing, drying, juicing, pasteurization, and packaging. Each stage plays a critical role in ensuring the quality, safety, and shelf life of the final citrus products.Sorting and grading: Citrus fruits are sorted based on their size, color, and quality. This helps ensure that only high-quality fruits are further processed.Washing: The fruits are thoroughly washed to remove any dirt, debris, or unwanted substances.Drying: After washing, the fruits are dried to remove excess moisture, which helps prolong the shelf life of the processed products.Juicing: The fruits are then squeezed or pressed to extract the juice. This can be done either manually or using automated machines.Pasteurization: The extracted juice is pasteurized to eliminate any harmful microorganisms, enzymes, or pathogens that may be present. Pasteurization also helps extend the shelf life of the juice.Packaging: The processed juice is packaged into bottles, cartons, or other containers. This may involve filling, labeling, and sealing the containers to ensure product integrity.In addition to these primary stages, a citrus processing line may also incorporate additional processes depending on the desired end products. These can include steps such as pulp extraction, concentration, freezing, and the production of essential oils.Overall, a citrus/lemon/orange processing line is designed to efficiently transform raw citrus fruits into high-quality, safe, and marketable products that meet the demands of consumers. The capacity of the citrus processing line ranges from 10 tons perday to 500 tons day,the end product that can be produced is NFC juice,FCOJ juice,pulp,peel oil and animal feed.All the citrus processing equipment is CIP capable and made of food-grade sus304 material,this hygienic advantage ensure the production of optimum products.Specifications:Brand Name:Shanghai BeyondModel Number:BY-OLCapacity2-50T/HRaw materialFresh orange,tangerine, Citrus, Lemon, GrapefruitEnd productNFC fresh juice, concentrated juice, essential oil, orange flesh, cystosporeJuice yield≥ 90%Final product brix7-12brix(for orange juice)Package for end productAseptic large bag in drum/ glass bottle/PET bottle, Roof type carton box/ brick shape cartonCertification:ISO9001/CE/SGSMain material for machinesSUS304 or SUS316Place of Origin:ChinaManufacturer historyMore than 10yearsVoltage380V 50Hz/110V 60hz/415V 50HzPower consumption(Kw)energy saving type, about 100-500kw,Operator neededAbout 6-20personsCooling water consumptionAbout 80-300M3Steam consumptionAbout 300-5000T/H,Factory space neededAbout 500-5000SqmWarranty12 months after commissioningAfter sales serviceEngineers available to service machinery overseas Configuration characteristics of citrus fruit processing production line:1. Wide range of raw materials, this production line is suitable for all kinds of citrus fruits with the same characteristics, such as orange, lemon, orange, Huyou, grapefruit, etc;2. The configuration of production line is flexible, and different functional equipment can be flexibly configured according to different final product requirements of customers, such as debittering, deacidification, essential oil preparation and concentration equipment;3. According to different investment amount and product positioning of customers, customers can configure ordinary, middle and or high-end products according to their own requirements;4. The final product has pure flavor, bright color and high yield;5. The whole line has high degree of automation, low labor intensity, simple operation, reliable performance and low operation cost;6. The whole production line adopts sanitary design, with thorough cleaning and high hygiene level.Technical parameters of citrus fruit processing line:Raw materials: fresh orange, orange, lemon, Huyou, grapefruitFinal products: NFC fresh juice, concentrated juice, essential oil, pulp (orange velvet, etc.), cystsCapacity: 20 t / D - 2000 t / DFruit juice yield: ≥ 90%Solid content: 7 ~ 12brixPackaging: sterile bag / glass bottle / PET bottle / roof bag / Tetra Pa Citrus oil extracting machineThe citrus oil extracting machines is specailly designed for grinding and extracting oil from citrus peel.The machine is made of sus304 material and with a high oil yield rate,the capacity for the citrus oil extractor is from 2-10 tons available.Citrus juice extracting machineThere are two types of juice extractors for citrus fruits:The first is a squeezer-type citrus juice extractor(also called whole fruit cup extractor)is specially designed for citrus juice extracting,the citrus extractor hasthree to five channels,which can sort the citrus according to different size,then through the channel to feed citrus into the extractor cups,it can separate the juice,oil,peel and seeds,and the capacity can reach to 500 citruss per-hour.The juice extractor is suitable fro citruses,mandarins,tangerines,key limes,persian limes andlemons juice extracting.The second extractor is roller half cutting juice extractor,this extractor is composed of two rollers and one sharp knife between two rollers,when the fresh citrusfeeding into the hopper,the knife will cut the citrus fruits into half and then send them to two rollers,with the rotation of the pressure of the pressure roller,the gapbetween the pressure roller and the stainless steel screen becomes smaller and smaller.Under the action of the squeezing force,the citrus juice is obtained.The rollerhalf extractor is suitable for extracting limes,lemons,and citruss which side is under 50-60mm.Use this extractor can not separate the oil and seeds,but the processingcapacity is bigger than the cup extractors.Citrus peel oil recovery systemThe citrus oil recovery system needs two stage separating,the first separator is mainly for oil concentration,and the second stack centrifuge separator is for oil purification.The first stage removes most of the water and insoluble solids from the emulsion.This stage may involve more than one desludging centrifuge,depending upon the volume beingprocessed.The oil-rich emulsion(cream)production by this centrifuge should have an oil ranging between 65% to 85%(and preferably>75% for best results).This oil-rich cream becomes the feedstock for the second stage polishing centrifuge.The second stage polishing centrifuge is where the remaining water and some cloudy particles are removed.The oil discharged from this stage is the fine essential oil that can be ready for storage.Citrus juice refiner and finisherWe use a scrape refine/finisher to obtain the pure citrus juice.Using the principle of combining crushing and rapid centrifugation,the juice and pomace can be quickly separated,and the pit can be effectively removed.As the machine works in a fully enclosed state,it can effectively reduce the oxidation of the citrus juice.Citrus juice centrifuge separatorCitrus/citrus juice after scrape finisher separation,the pulp content is about 8%~12% in the juice,if you want to make lower pulp content citrus juice,then the two-phase stack centrifuge separator with 4000-8000rpm rotate speed can be used for the application.After centrifuge separation,the pulp in citrus juice can be reduced 1%~3%.Citrus juice concentration systemThe product obtained from a process in which water is removed from citrus juice by utilizing heat under vacuum conditions.The citrus concentrate is normally concentrated to 65 brix which has the soluble solids content of 7 equal volumes of citrus juice at 11.8 brix.The citrus juice flows from one stage to the next without recycling.And cool down in a very short time.The evaporator can also be equipped with an aromarecovery system where the aromas are extracted from the juice.Before leaving the evaporater,the concentrated juice passes through a flash cooler which drops the temerature to 10 oCCitrus juice pasteurization systemcitrus juice treatment used tubular type pasteurizer.A heat treatment that kills some but not all of the microorganisms present in juice in order to minimize microbial growth in subsequent handling and storage.A temperature of 70 oC for one minute is required to sufficiently reduce the microbial load in citrus juice.Pectinesterase inactivation requires a minimal heat treatment 90 oC fro 10 seconds.There are two pasteurization processes in citrus juice processing line.The primary pasteurization should be performed after juice extrating to inactivate PME as soon as possible.It is pasteurized above 95-98oC for 10-30 sec.The secondary pasteurization(sterilization)carried out prior to juice packaging,involves NFC after bulk storage or juice reconstituted from concentrate.It is for microbial destruction rather than the inactivation of enzymes.Since microorganisms are less heat resistant than enzymes,the second pasteurization maybe carried out at a lower temperature than the first pasteurization.Citrus juice filler systemAccording to different end products,different filling machines are adopted.For NFC citrus juice,it is usaually will be filled into PET or glass bottles,the filling temperature is 5-7 oC and the shelf life is about 15 day-3 months;For concentrated citrus juice,aseptic bags filler or drum filler is used,after filling, the products should be stored in the refrigerator.Features of citrus processing line1. Wide range of raw fruits are available, this line is applicable for all kinds of orange society fruits with similar characteristic, such as citrus, lemon, orange, pomelo, grapefruit etc.2. Flexible configuration to make the line, according to different requirements for the end products, some exact equipments with different functions are flexible chosen, for example: debitterizing, deacidification, oil refiner, evaporation etc.3. According to different investment value and product structure, client can require average, middle level or high level processing equipments.4. End product with pure flavor, bright color, and high output percentage;5. Whole line with features as high level automatic, low labour intensity, easy operation, safe function and low operation cost.6. Whole line adopt sanitary design, can be cleaned thoroughly, with high level sanitation. Project samples:Customizing a citrus juice processing line involves a series of steps to ensure that the final setup meets your specific requirements and quality standards. Here's a detailed guide on how to approach this process:Customizing a Citrus Juice Processing Line 1. Initial Consultation and Requirements Gathering?Objective: Understand your business goals, production capacity, and desired output. ?Steps:?Needs Assessment: Discuss your production volume, types of citrus juices (e.g., orange, lemon, grapefruit), and any special requirements such as organic or cold-pressed options.?Site Visit: If possible, visit your facility to assess space, existing equipment, and infrastructure. 2. Design and Planning?Objective: Develop a detailed plan for the processing line.?Key Components:?Receiving and Sorting: Equipment for receiving and sorting fresh citrus fruits.?Washing and Cleaning: Systems to clean the fruits to remove dirt and contaminants.?Juicing: Machinery for extracting juice from the fruits, such as screw presses or centrifuges.?Filtration and Clarification: Equipment to remove pulp and other impurities.?Pasteurization: Systems to heat-treat the juice to ensure safety and shelf life.?Filling and Packaging: Machines for filling bottles or containers and sealing them.?Labeling and Coding: Equipment for labeling and coding the finished products.?Storage and Distribution: Facilities for storing and distributing the juice.?Safety: Prioritize worker safety with ergonomic designs and safety protocols.?Cost-Effectiveness: Balance initial investment with long-term operational costs to ensure a return on investment. 3. Equipment Selection and Sourcing?Objective: Choose the right equipment that fits your budget and production needs.?Steps:?Research: Investigate different suppliers and manufacturers to find the best equipment.?Quotes and Proposals: Request quotes and proposals from multiple vendors.?Technical Support: Ensure the chosen equipment comes with reliable technical support and maintenance services. 4. Installation and Commissioning?Objective: Set up the equipment and ensure it operates correctly.?Steps:?Site Preparation: Prepare the site for installation, including electrical, plumbing, and structural requirements.?Equipment Installation: Install the machinery according to the manufacturer's guidelines.?Testing and Calibration: Test each piece of equipment and calibrate it to ensure optimal performance.?Training: Train your staff on how to operate and maintain the equipment. 5. Quality Control and Compliance?Objective: Ensure the production line meets all regulatory and quality standards.?Steps:?Inspections: Regularly inspect the production line to ensure it meets safety and hygiene standards.?Certifications: Obtain necessary certifications, such as HACCP (Hazard Analysis and Critical Control Points) and ISO (International Organization for Standardization).?Continuous Improvement: Implement a continuous improvement program to enhance efficiency and quality over time. 6. Maintenance and Support?Objective: Keep the production line running smoothly and efficiently.?Steps:?Routine Maintenance: Schedule regular maintenance checks to prevent breakdowns.?Troubleshooting: Have a plan in place for quick troubleshooting and repairs.?Supplier Relationships: Maintain good relationships with equipment suppliers for ongoing support and upgrades. ConclusionCustomizing a citrus juice processing line is a comprehensive process that requires careful planning, expert engineering, and ongoing support. By following these steps and considering the key factors, you can create a production line that meets your unique needs and delivers high-quality citrus juice products efficiently and sustainably. Pre sales services After-sale service 1. Equipment warranty period: We provide a one-year free warranty service for mechanical equipment. If any non-human caused problems occur during the warranty period, we will provide free repair or replacement services.2. Maintenance and upkeep services: We provide regular or irregular equipment maintenance and upkeep services to ensure the normal operation of the equipment. We will provide 24-hour online technical support services.3. Accessory supply: We guarantee to provide original factory accessories in a timely manner in case of equipment damage or replacement of parts.4. Training services: In order to enable customers to effectively operate and maintain equipment, we will provide equipment operation and maintenance training.5. Installation and debugging: We will provide equipment installation and debugging services to ensure that the equipment is installed correctly and can operate normally. Company Profile Our Service Trade shows Certificate FAQ 1 ) Q: How can we visit your factory?A: If you come from abroad, air to shanghai airport, then we can pick you up at airport. 2) Q: How do you ensure the quality of your products?A: Our Company is a state owned enterprise with more than 16 years experience , strict operation policy is performed, advanced processing machines guarangtee the precision of all components, workers with operation license, parts get multiprocessing, transmission& electrical parts are of international famous brand. Series of test and inspection are done in the whole producing state. 3) Q: What payment methods your company accept?A: We accept most of the payment methods , but mainly accept T/T, L/C at sight . 4) Q: How long is the warranty time for your products?A: Our officially promised warranty time is 12 months after commissioning . 5) Q: I am new in this field,can you supply us turnkey services?A: YES.We can supply all the system including Market Analysis/Product Analysis/Location Choice/Processing Flow Design/Equipment Layout Design/Building Design direction/Equipment mode selection/Equipment Manufacturing/Equipment Mounting/Equipment Debugging/Worker Training. 6) Q: What ' s the shipment terms and delivery time of your company?A: Well, the delivery time depend on the quantity of your order. Usually is 20 days . For some customized machine 30 days is necessary. 7) Q: Can you supply OEM services?A: Yes,we have our R&D team,and we have more than 400 workers with workshop area 75000 square meters. 8) Q: Do you give any Discount?A: I will surely try my best to help you get those by the best price and good service at the same time.
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