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China, Chinese Mesco Steel Fully Automatic Svarochnyy Robot Smart Welding Robot Welding Robot Arm1 Industrial Products Supplier Manufacturer Details, price list catalog:
China Industrial Products Supplier Manufacturer List Catalog
Electric ManipulatorFully AutomaticWelding Machine
DA LIAN MESCO STEEL CO., LTD.
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Product Description Welding robots are industrial robots engaged in welding (including cutting and spraying).According to the International Organization for Standardization (ISO), industrial robots belong to the definition of standard welding robots.Industrial robots are a versatile, reprogrammable automatic control manipulator with three or more programmable axes, used in the field of industrial automation.In order to adapt to different purposes, the mechanical interface of the last axis of the robot is usually a connecting flange, which can be used to connect different tools or end effectors.Welding robots are equipped with welding tongs or welding (cutting) guns on the end flange of industrial robots, enabling them to perform welding, cutting, or thermal spraying.Advantages:1) Stable and improved welding quality, able to reflect the welding quality in numerical form;2) Improve labor productivity;3) Improve the labor intensity of workers and enable them to work in hazardous environments;4) Reduced the requirements for workers' operational skills;5) Shortened the preparation cycle for product upgrades and reduced corresponding equipment investment.Therefore, it has been widely applied in various industries. Axis welding robot:The workstation consists of an arc welding robot, a welding power supply, a welding gun wire feeding mechanism, a rotary dual station positioner, a fixture, and a control system.This workstation is used for welding various workpieces based on a rotating shaft (with several cantilevers on top).Multiple types of rotating shafts can be automatically welded within the same workstation by using different fixtures. The current welding position accuracy is very high. Due to the use of a dual station positioner, while welding, other stations can disassemble workpieces, greatly improving efficiency.Technical indicators:Shaft diameter: Ф 10-50mm, length 300-900mm, welding speed 3-5mm/s. The welding process adopts MAG mixed gas shielded welding, and the displacement machine rotates with a displacement accuracy of 0.05mm.Widely used for high-quality and high-precision welding of various workpieces with rotating shafts,Application:suitable for industries such as :power, electrical, mechanical, and automotive.If manual arc welding is used for shaft welding, the labor intensity of workers is extremely high, the consistency of the product is poor, and the production efficiency is low, only 2-3 pieces per hour.After adopting an automatic welding workstation, the production can reach 15-20 pieces/hour, and the welding quality and product consistency are also greatly improved.Axis type welding robot workstation low-voltage electrical equipment rotating shaftNo.ItemsTechnical parameterNotes 1DimensionL*W*HArea occupied during storage: 1280*1040*1180mm 2Weight (kg)Total weight:About 25kg 3Welding typeGas shielded arc welding(CO2/mixed gas) 4Adapted welding typeFillet weld, Butt weld, Circular arc weld 5Specification of welding machineAccording to plate thickness350A/500A 6Mechanical armSix-axis collaborative mechanical arm Max working range:922mm Repeated positioning accuracy:±0.02mm 7Programming modeDrag teaching, human-computer interface interactive programming 8Software interface Welding process management, setting, calling and storage. Production operation: According to the interface operation process, human-machine collaboration and efficient programming.Robot parameters No.ItemsFR51Load5kg2Max working range922mm3Repeated positioning accuracy±0.02mm 4Joint activity range(soft spacing)1 axis : +175 -175;2 axis : +85 -265;3 axis : +160 -160;4 axis : +85 -265;5 axis : +175 -175;6 axis : +175 -175;5Joint activity range(hard spacing)1 axis : +179 -179;2 axis : +89 -269;3 axis : +162 -162;4 axis : +89 -269;5 axis : +179 -179;6 axis : +179 -179;6Joint max speed180 degree/s7Protection gradeIP548Noise<65db9Installation directionAny direction10Input/outputPower supply (24V, 1.5A) Digital IO,Analog IO, TCP/IP communication11Operating temperature0-45oC Welding source technical parameters of the welding machine No.Welding sourceDimensionTitanmig X51Rated input voltageV3~380VAC±20%2Rated input capacityKVA243Power factor 0.944Output characteristics CV5Rated output currentA5006Rated output voltageV397DEVICENET interface Yes (Robot models require the optional robot adapter box)8Analog communication interface Yes9Rated duty cycle%6010Unload VoltageV7311Output voltage rangeV12-4512Output current rangeA30-50013Enclosure protection class IP23S14Insulation grade HCorollary EquipmentDevice nameSpecificationPieceUnitConditionRemarksWelding mechanical armSix-axis collaborative mechanical arm1SetNormalCable 3.5m (within 10m can be customized)Water cooled welding machineFabricated by Longway1SetNormal5m negative cable is included (customizable)Welding gunFabricated by Longway1SetNormal3.5m composite cable is included (within 5m can be customized)Wire feederFabricated by Longway1SetNormal5m composite cable is included (customizable)Electric control cabinetFabricated by Longway1SetNormalElectrical apparatus elements and pipe fittings are includedWelding sourceFabricated by Longway1SetNormal500A/380VMagnetic baseFabricated by Longway1SetNormal Tablet PCwindows101SetNormal256GSoftware systemFabricated by Longway1SetNormalSmart welding process software systemUpdate serviceCan be upgraded to a quick-plug magnetic baseMaintenance:A: Daily inspection and maintenance1. Wire feeding mechanism. Including whether the wire feeding force distance is normal, whether the wire feeding duct is damaged, and whether there are abnormal alarms. 2. Is the gas flow normal. 3. Is the welding gun safety protection system functioning properly. (Prohibit turning off welding gun safety protection work) 4. Check if the water circulation system is working properly. 5. Test TCP (it is recommended to develop a testing program and run it after each shift handover)B: Weekly inspection and maintenance1. Scrub each axis of the robot. 2. Check the accuracy of TCP. 3. Check the residual oil level. 4. Check if the zero position of each axis of the robot is accurate. 5. Clean the filter screen behind the welding machine water tank. 6. Clean the filter screen at the compressed air inlet. 7. Clean the impurities at the welding gun nozzle to avoid blocking the water circulation. 8. Clean the wire feeding mechanism, including the wire feeding wheel, wire pressing wheel, and wire guide tube. 9. Check the hose bundle and wire guide hose for damage and breakage. (It is recommended to remove the entire hose bundle and clean it with compressed air) 10. Check whether the safety protection system of the welding gun is normal and whether the external emergency stop button is normal.C:Monthly inspection and maintenance1. Lubricate each axis of the robot. Add white lubricating oil to shafts 1-6. Oil number 86E006. Add butter to the red grease fittings on the RP positioner and RTS track. Oil number: 86K007 3. Add gray conductive grease to the blue oil nozzle on the RP positioner. Oil number: 86K004 4. Add lubricating oil to the needle bearing of the wire feeding wheel. (A small amount of butter is sufficient) 5. Clean the gun cleaning device and add lubricating oil to the pneumatic motor. (Normal engine oil is sufficient) 6. Clean the control cabinet and welding machine with compressed air. 7. Check the cooling water level in the welding machine water tank and replenish the coolant in a timely manner (pure water with a little industrial alcohol is sufficient). 8. Perform all weekly inspections except for completing items 1-8.
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