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Stranding MachineCopper Wire Bunching MachineWire Twist Machine
Dongguan Wirecan Technology Co., Ltd.
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Product Description A copper wire bundle twisting machine is a special equipment used in the wire and cable manufacturing industry to twist multiple copper wires into a bundle or strand. Bundling or twisting is a key process that enhances copper wire's flexibility, strength, and conductivity, making it suitable for various applications.A copper wire bundle twisting machine produces stranded conductors suitable for the twisting of computer cables, headphone cables, telephone cables, automotive cables, and network cables. The twisting process enhances the wire's mechanical properties and makes it flexible while maintaining good conductivity.1. Application:300-630mm high-speed twisting machine is suitable for the stranding of enameled wire and copper wire of HDMI cable, computer traverse cable,head-phone cable, mobile cable, net cable, power cable, PVC wire, etc. 2. Technical parameters: Machine typeWRK-300AWRK-300BWRK-500WRK-630Single wire diameterΦ0.05-0.14mmΦ0.08-0.28mmΦ0.08-0.45mmΦ0.16-0.63mmStranding cross-section area0.005-0.035mm20.035-0.937mm20.05-3.0mm20.8-6.7mm2Stranding pitch1.9-17mm4.36-17mm4.22-39.64mm11.15-60.24mmVolume of loading copper(Max.)30kg30kg250kg400kgTwist arch speed(Max.)3000-4000rpm/min3000-4000rpm/min2200-3000rpm/min1800rpm/minStranding directionS/Z left or right free option Automatic stop1. Automatic brake for inside and outside wire broken 2. Automatic meter-counting send signal to inform when set meter is reachedBearingMain bearings from Sweden, subsidiary bearings from JapanMain motor power2HP frequency control5HP frequency control5HP frequency control7.5HP frequency controlNoise indexAbout 70dBAbout 75dBAbout 75dBAbout 75dBTake-up shaftΦ250mm,Φ300mmΦ250mm,Φ300mmΦ300mm,Φ400mmΦ500mm,Φ630mmMachine size1620×880×12002050×1090×12502620×1310×14602900×1500×1650Machine weight950kg1600kg2400kg3350kg 3. Key features and functions of a copper wire bunching twist machine include:1. Wire Pay-off System: The machine typically has a wire pay-off system that feeds multiple copper wires from individual spools or bobbins into the twisting area.2. Twisting Section: In the twisting section, the copper wires are twisted together using rotating spindles or bobbins. The machine can adjust the twist pitch and direction according to the desired specifications.3. Tension Control: Proper tension control ensures uniform twisting and prevents wire breakage during the bunching process.4. Speed Control: The machine allows operators to adjust the twisting speed to achieve the desired twist density and overall wire properties.5. Take-up System: After the bunching process, the twisted copper wires are wound onto a spool or bobbin for further processing or packaging.6. Control Panel: The control panel provides operators with the ability to set and monitor various parameters, such as twist settings, tension, and speed.7. Safety Features: Bunching twist machines may include safety interlocks, emergency stop buttons, and protective enclosures to ensure operator safety during operation.8. Customization: The machine can accommodate various wire diameters, numbers of wires, and twisting configurations, making it versatile for different applications.4. Machine main electric brandMotor: Siemens (china) MotorTemperature controller: Omron Brand PID Smart typeMan-Machine interface: 10.2-inch colorPLC and Control Module: SiemensScrew and Barrel: Produced by jinhu Company.Bearing: Japan NSK or other same-quality brandLow voltage electrical parts: Adopts SIEMENS, OMRON, brands, etc. Technical Features1. The main shaft's maximum rotation speed is 2500 rpm.2. When twisting the wire, the wire tension needs to be continuously increased when the wire is received from the bottom of the bobbin. The machine can automatically track and adjust the take-up tension to ensure the tension of the whole wire is even and uniform, and the machine can adjust the tension without stopping.3. The main engine is oil-lubricated and naturally circulated and cooled, which effectively extends the service life of the main shaft bearings.4. The wire-passing system adopts a new structure, and the wire is directly passed from the main shaft guide wheel to the bow band, so the scratching and jumping phenomenon caused by the failure of the corner guide wheel on the aluminum wheel is subtracted.The bearings of the whole machine are all well-known Japanese brands. 5. The bow belt is made of new materials and has good flexibility. In high-speed operation, it avoids jumping stock caused by vibration. Inverter, PLC, magnetic powder clutch, electromagnetic brake, hydraulic jack, etc are all imported famous brands to reduce the failure rate and maintenance costs. FAQ
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