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China, Chinese Easy Maintain Shaftless Passive Custom Automatic Spool Wire Pay-off Machine1 Industrial Products Supplier Manufacturer Details, price list catalog:
China Industrial Products Supplier Manufacturer List Catalog
Wire Pay Off MachineCable Pay-off MachineShaftless Cable Pay-off Machine
Shanghai Qi Pang Industrial Co., Ltd.
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Product Description Product DescriptionCable Pay-Off MachineA cable pay-off machine is a kind of equipment used for wire pay-off, which is mainly used in the production and processing of wires such as wires, cables, and optical fibers. Unlike traditional pay-off machines, shaftless cable pay off machine have no central shaft, and the wires are paid out by friction or tension control. This design can reduce the wear and deformation of the wires and improve the stability and efficiency of pay-off. Shaftless passive pay-off machines are widely used in the production and processing of wires such as wires, cables, and optical fibers. The working principle of a shaftless passive pay-off machine is mainly based on friction and tension control:1. Wire fixation: The wire is fixed on the friction wheel or guide wheel of the pay-off machine by friction.2. Tension control: By adjusting the pressure of the friction wheel or the tension control device, ensure that the wire maintains appropriate tension during the pay-off process.3. Passive pay-off: When the subsequent equipment (such as stranding machine, extruder, etc.) pulls the wire, The wire will be passively released from the wire drum.4. Stability guarantee: Through tension control and friction adjustment, the wire pay-off process is ensured to be smooth and continuous, avoiding wire knotting or breakage. Product Parameters ModelQP630QP800QP1000QP1250ApplicableReel Diameterφ400-630mmnational standardreel (customizable)φ630-800mmnational standardreel(customizable)φ800-1000mmnational standardreel(customizable)φ800-1250mm,national standardreel(customizable)Pay-Off Rangeφ0.5-φ12mmφ0.5-φ20mmφ0.5-φ30mmClamping MethodHand crank/cylinderPaying Off SpeedMAX300 m/minLifting ReelElectric liftingLifting Motor0.55KWwith RV reducer0.75KWwith RV reducerBrake2.5kg magneticpowder control5kg magneticpowder control10kgmagnetic powder controlMaximum Ioad500kg1TDriving ModeSynchronous belt drive(chain drive)Fixed MethodFixed with expansion screwsMachine ColorRAL5015blueDetailed PhotosMaterialThe material selection of the shaftless cable pay off machine has an important impact on its performance and life. Common materials include:Steel: used for the frame and main structural components, with high strength and durability.Aluminum alloy: used for lightweight components, with good corrosion resistance and processing performance.Plastic: used for friction wheels and guide components to reduce wear on the wire.Rubber: used on the surface of the friction wheel to increase friction and protect the wire.Processing Technology-01The processing technology of the shaftless cable pay off machine mainly includes the following steps:Design and drawing: design and draw according to the functional requirements of the equipment to determine the size and shape of each component.Material preparation: purchase standard steel, aluminum alloy, plastic, rubber, and other materials.Machining: use lathes, milling machines, drilling machines, and other equipment to process metal parts to ensure dimensional accuracy and surface finish.Processing Technology-02Injection molding: injection molding of plastic and rubber parts to ensure that their shape and size meet the design requirements.Surface treatment: surface treatment of metal parts, such as galvanizing, painting, etc., to improve corrosion resistance and aesthetics.Assembly: Assemble the processed parts to ensure the matching accuracy between the parts and the overall performance of the equipment.Debugging and inspection: Debug and inspect the assembled equipment to ensure its operating stability and wire laying accuracy.Production Process-01Demand analysis: Determine the functions and performance requirements of the equipment based on customer needs and market research.Design and drawing: Design and draw the equipment to determine the size and shape of each component.Material procurement: Purchase standard steel, aluminum alloy, plastic, rubber, and other materials.Machining: Use lathes, milling machines, drilling machines, and other equipment to process metal parts.Injection molding: Injection molding of plastic and rubber parts.Production Process-02Surface treatment: Surface treatment of metal parts, such as galvanizing, painting, etc.Component inspection: Inspect the size and surface quality of the processed parts.Assembly: Assemble the processed parts to ensure the matching accuracy between the parts.Debugging and inspection: Debug and inspect the assembled equipment to ensure its operating stability and wire laying accuracy.Packaging and delivery: Pack and ship qualified equipment.FAQ1. Can the φ630mm Shaftless Wire Take-up Machine handle wires of different thicknesses? Yes, the machine can handle wires of different thicknesses.2. Does the machine come with a warranty?Yes, the machine comes with a standard warranty from the date of purchase.3. What is the average life of the machine?The average life of the machine depends on usage, but if properly maintained, it can last for several years.4. Can the machine operate continuously?The machine is designed for continuous operation and is ideal for high-volume production facilities.5. Is the machine easy to operate?Yes, the φ630mm Shaftless Wire Take-up Machine is easy to operate, with a user-friendly interface and simple operation.
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