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China, Chinese Electronic Components LED Driver Wave Soldering Machine for PCB Plate Production1 Industrial Products Supplier Manufacturer Details, price list catalog:
China Industrial Products Supplier Manufacturer List Catalog
Reflow OvenWave Soldering MachineLead-Free Wave Soldering Machine
Chipbest Technology (Dongguan) Co., Ltd.
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Product Description Electronic Components LED Driver Wave Soldering Machine for PCB Plate Production Overall ParametersModelFMW-350Type of tin furnace4th generation adjustable energy-saving tin furnaceAdjustable width for PCB boardsMax.50~350Heating process of tin furnaceDirect-paste matrix three-side heating process, with up to 95% thermal efficiencyConveyor height for PCB boards750±50mmWorking temperatureRoom temperature to 350oC, with control precision of ±1-2oCOptimal soldering speed for PCB800-1200mm/MinControl precision for working temperature±1degreesSoldering angle3 to 7 degreesTin height detectionConductive probe detectionSoldering angle display deviceGravity angle displayTin feedingManualHeight limit for elementsMax.100mmTemperature control methodP.I.D+SSRange of wave height0 to 15mm stableOverall control methodPLC+ ComputerNumber of wave peak2Flux capacity/Length of preheating zone2000MMFlux adding methodArtificial additionNumber of preheating zoneFour-step preheating zone with one thermal-compensation zoneFlux flow10 to 100ml/minThermal compensationHigh-frequency traceable spotlight for thermal compensationSpray modeInstar stepper motor + A-100 nozzlePower of preheating zone10KWFlux recoveryTray recoveryPreheating zone temperatureRoom temperature to 250oC adjustablePower sourceThree-phase five-wire system 380VHeating methodHot airTotal initial powerMax.22kwApplicable solder typeLead-free solder /Normal working powerApprox.3-5kwTin furnace power14kwAir source4~7KG/CM2 Solder melting capacity of tin furnaceApprox.450kg Dimensions4500*1600*1730Tin furnace materialCast iron tin furnaceWeightApprox.1500kgHousing PartBody structureStreamline housing design; adopt industrial channel steel frames and 2mm thickness steel plate for the housing; adopt six universal wheels on the bottom and six cup feet for positioning (for body level and height adjustment); adopt a lengthened arc tempered glass on the front door for maximum viewing anglesFront door structureEnclosed transparent tempered glass door with two hydraulic air-spring door brace rods to ensure the largest working and maintenance spaceRear door structureMagnet detachable structure with handcuffs for the largest maintenance spaceTop part structureA set of anti-explosion lightingSurface treatmentThe overall color is milky (frame of the glass door is azure) Spray PartyNozzleThe spray range is 20 to 65mm adjustable sector; nozzle height is 50 to 80mm adjustable; maximum flow 60ml / minAir systemAdopting imported filters, control valves and pipe joints; digital air pressure display. Spray air tube uses acid and alkali resistant and corrosion resistant SMC productSpray nozzle mobile systemThe system is driven by stepper motors and intelligently controlled by a Mitsubishi PLC; it adopts limiting proximity switch and on-board light sensors for composite control; it applies automatic detection of the speed and width of PCB board before spraying.Flux recovery systemApply a stainless steel bending-formation tray under the nozzle to collect waste water and flux; it can be draw out and cleaned at any timeFlux exhausting and filtering systemExhausting system: Use stainless steel bracket and double filter screens and recover as much flux as possible by utilizing the fluid characteristicsIsolating air curtainUse air pressure knife to blow the excess flux into the recovery box and prevent it from entering the preheating zone. This can ensure production safety.Spray box structureAll stainless steel design for convenient cleaning and maintenance. High corrosion resistance and durabilityPreheating PartFour-step preheating zone2000mm four-step independent temperature-control preheating zone can provide enough preheating and adjustment space and deal with some larger PCBs or more complicated product; it is compatible with solid-residual or no-washing rosin-type flux; it can reduce the thermal shock of PCBs and realize even heating, to promote the production efficiency.Temperature control methodMitsubishi temperature collecting module and PID temperature controller are precise and reliable; imported thermocouple detection system is capable of thermocouple abnormality warning.Heating componentThe Taiwan Taizhan heating unit features rapid heating, long service life and small thermal inertia; it can heat the working space evenly.Preheating powerTotal power 22kwInstallation modeThe preheating system adopts drawer-type modular design, which is easy to maintain and clean.Cover of preheating boxIt adopts an arc and streamline design with imported CSR high-density rock wool applied to the inner side to enhance the insulation effect. The front part has an observation window to monitor the whole process.Conveyor PartHigh strength wear-resistant guide railSpecial designed Ktaiel aluminum guide rail adopts heat-resistant, wear-resistant material with special telescopic thermal compensation design to prevent from deformation and dropping offParallelism of guide railTwo-point synchronous guide rail width adjusting system contains worm gears, worm and high-precision screw rods to adjust the width; accuracy of adjustment is less than 0.2mm; with six supporting points, the guide rail can keep parallel without uneven width; the entire guide rail can be installed without truncation (with goniometer)Width adjusting methodManual adjustmentDouble-hook claw for transferSpecial designed Ktaiel double-hook claw (no deformation, no tin sticking) can handle boards with 2.5mm or less width (board feeding adopts synchronous chain-type docking)Minimum unit for C / V speed settingMinimum unit 1mm/min 0-1800mm/minC / V speed deviation rangeElectronic closed-loop control within 0-10mm/minChain tensioning deviseChain tensioning adjustmentConveyor motorTaiwan TCG 90W inverter motor with load limiter to protect it from overloadTin Furnace PartTin furnace featuresSpecial designed wetting nozzle (50 to 200mm) and flat wave design; the upward tin feeding mode can reduce the oxidation of the welding point; oxidizing slags are automatically collected for easy maintenance and producing no flying black powder of tin slagUltra-low oxidation designHigh quality tin furnace with good thermal stability; adopt liquid tin-flow design to reduce the impact oxidation of solderThe wave peak can be adjusted according to the width of PCBs, which can greatly reduce the oxidation of solder when welding small PCBsEconomic operationUse PLC and photoelectric switches to control spray and wave inception features and reduce unnecessary wasteMovement of tin furnaceElectricAdjustable height of tin wave0-12mmWave motorTaiwan TCG high temperature inverter motor can precisely control the height of tin wave through digital regulationHeating componentThe Taiwan imported dry-burning resistant stainless steel heating tube has a long service life; external matrix heating system can work precisely by separating the upper and lower layers of the tin furnace; no blasting tin and multiple reinforced ribs to prevent deformation. 40% energy saving means that about 30KWH electricity can be saved every day.Cooling SystemCooling methodUse three axial flow fans to blow upward for cooling, and this can significantly alleviate the generation of cavitation during the eutectic of lead-free solder and reduce the stripping of soldering padsAutomatic Claw Washing DeviceThe imported high quality micro anti-corrosion chemical pump can automatically wash chain claws from both sides using propyl alcohol in a cyclic cleaning manner.Control Software System★ Automatic fault warning function: thermocouple abnormality warning function for too high or too low temperature; it can stop heating when the preheating system or tin furnace fails★ It can separately control the preheating temperature, tin furnace temperature, spray operation, and forced cooling★ One-week time setting (it can handle the time setting of startup & shutdown for three times a day, seven days a week)★ There are two emergency stop buttons at the front and rear parts of the machine; Please use them in case of emergencies.
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