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China, Chinese Saki 3di-Series 3D Aoi SMT Machine Aoi Inspection Automated Optical Inspection SMT 2D Aoi SMT Aoi Machine Aoi Machine in SMT1 Industrial Products Supplier Manufacturer Details, price list catalog:
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Chip MounterAoi MachineAoi Inspection
MERAIF LIMITED
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Product Description SAKI 3Di-Series 3D AOI SMT Machine AOI Inspection Automated Optical Inspection SMT 3D AOI SMT AOI Machine AOI Machine In SMT Meraif is the leading SMT factory solution provider in China,offering professional SMT factory building advice and service.We have 18 year experience about SMT factories,offering full solutions for global clients with our great advantaged sources.All SMT machines and SMT spare parts for PCBA assembly we can support you ,SMT pick and place machines,SMT Solder Paste Printers, Reflow Oven, Wave Soldering Machines,3D AOI,3D SPI,PCB Cleaning Machines,PCB Cutting Machines.Our core technology team members are well experienced in SMT filed, One-stop SMT Solution for PCBA factory Through Asian supply chain output, Meraif support customers build factories including technical evaluation, equipment provision, workshop planning, technical support .SMT 3D Inline Automated Optical Inspection SAKI 3Di-SeriesSAKI 3Di-Series 3D Optical Inspection SystemThe new 3Di series of high-speed, high-precision, next-generation in-line 3D automated optical inspection (3D AOI) systems for complex inspection of high-density printed circuit boards and boards with a combination of very small and tall components. The new 3Di series is equipped with a newly developed camera system that significantly reduces cycle and produces ultra-sharp high-resolution 3D images thanks to its ability to simultaneously and accurately inspect both extremely small parts, such as 008004s (0201 metric), and tall parts at the same time. This latest automated inspection solution from Saki contributes to enhanced quality assurance and increased productivity and is perfect for highest quality inspection of ever-evolving high-density PCB technology.1: Advanced Hardware FeaturesProprietary Hardware provides accurate measurements Saki's machines are built with hardware that's made to last.A closed-loop, dual servo motor drive system, high-resolution linear scale, and rigid gantry structure provide unsurpassed accuracy and repeatability for absolute measurements.An optimized conveyor system, driven by step motors, enables fast PCBA loading and unloading.Self-diagnostic SystemSaki's predictive and preventive maintenance management system assures stable machine conditions and repeatable, consistent performance. Every key component is monitored along with system conditions, and a detailed diagnostic log is recorded. The optimized preventive maintenance plan reduces maintenance time, machine down-time, manpower, and costs.Optical UnitFour, multi-frequency digital projectors provide accurate 3D measurements for high-quality images.Three camera resolution levels - 7μm, 12μm, and 18μm - are available to match application requirements.Saki's CoaXPress interface in the overhead camera captures images 1.7 times faster than previous models.Enhanced 2D and 3D calibration uses multiple calibration height targets for positive and negative heights to guarantee height measurement accuracy.Side Cameras*A quad side camera system ensures inspection of the entire board, including dead angles and areas missed by overhead cameras. *factory-installed option2: Advanced Software FeaturesProgrammingSpecial BF2 software has a common user-interface for Saki's 3D SPI, AOI, and AXI systems.The software saves a full 3D image of the whole PCBA, so the operator can create inspection data without using the physical board.Saki's Easy Programming Function was developed on the concepts of Board less, Skill less, and Stress less. Detailed component libraries can be automatically created using Saki's database and BOM data.Inspection Data per IPC StandardsDefault thresholds of inspection data conform to IPC standards.Measurement inspection and tuning functionOffline Debugging: Operator can edit inspection data to check previous Good/NG images, or real-time defect images, offline without any production interruptions.Warpage Adjustment: Warpage is compensated automatically. An accurate height map is made of the entire PCBA surface, enabling the Extra Component Detection function to detect foreign material.Fujiyama (Through-hole device Solder Inspection):The Fujiyama algorithmprovides complete through-hole joint inspection in a single step.It simultaneously inspects for copper exposure, pin detection, pin-holes, solder fillets, and bridges.Inspection Data VerificationHistory Management System: The History Management System records the detailed data modification system in detail (who, what, when, where, why, and how)."Golden-Silver Board Function" Maintains inspection accuracy by checking machine status and inspection conditions before starting auto operation.3: Applied TechnologyMachine-to-Machine (M2M) Solution1.Feed-back from SPI to Screen Printer. Feeds back misalignment data and prevents print errors by automatically alerting the user when the stencil needs cleaning.2.Feed-forward from SPI to Pick-and-Place machine. Measures the degree the printing position shifts to correct placement positioning. A NG board skip function improves efficiency, quality, and cost.3.Feed-back from AOI to Pick-and-Place machine. Feeds backplacement position and location data from AOI to pick-and-place and feeds forward data from SPI to improve quality and efficiency.4.Automated line control function. Automates control of the assembly line to reduce rework and waste and increase throughput.* For items 1-4 above, Saki partners with the leading PCB equipment manufacturers. Ask us which products we connect with.OptionsBF2-EditorCreate data and debug the process offline.BF2-Monitor (Offline verification terminal)RMS (Remote Management System). Remotely control multiple BF2-Monitors with a single PC. Reduces assembly-floor personnel. Moreover, the production status of each device can be confirmed.MPV (Multi Process View). The BF2-Monitor shows the results of all inspection processes (SPI, pre-reflow, and post reflow) on one screen in real time for operator review, simplifying the verification process and making it less subject to error. It is also useful for analyzing the cause of a defective board.3Di Series Product SpecificationsDual-lane system can inspect 2 different PCBAs simultaneously Feature:High-speed vibration-free line scan technologyOptical system includes a telecentric lens capturing images with no blind spotsCoaxial overhead lighting eliminates shadowing, improves capability and reduces production start-up timeLine scan system detects FOD and extra components across the entire surface of the PCBUnique Fujiyama algorithm verifies five critical aspects of through-hole solder joints SAKI Automated Optical Inspection DetailMarketAsiaGlobalDimensionsMSingle laneMDual laneLSingle laneLDual laneXLSingle laneModel Name3Di-MS23Di-MD23Di-LS23Di-LD23Di-ZS2Size (W)×(D)×(H)(mm,in.)850×1430×1500,33.46×56.30×59.061040×1440×1500,40.94×56.69×59.061340×1440×150052.75×56.69×59.06Weight850kg,1873.93Ib900kg,1984.16lbElectric PowerSingle Phase~200-240V+/-10%,50/60HzAir Requirement0.5MPa,5L/min(ANR)PCB Size(mm,in.) SinglemodeDualmode SinglemodeDualmode 50×60~330×330,1.97×2.36~12.99×12.9950×60~330×330,1.97×2.36~12.99×12.9950×60~320×330,1.97×2.36~12.60×12.997μm camera head7μm camera head50×60~686×870,1.97×2.36~27.00×34.2550×60~330×330,1.97×2.36~12.99×12.9950×60~330×330,1.97×2.36~12.99×12.9950×60~320×330,1.97×2.36~12.60×12.9912/18μm camera head12/18μm camera head50×60~500×510,1.97×2.36~19.68×20.0750×60~500×510,1.97×2.36~19.68×20.0750×60~320×510,1.97×2.36~12.60×20.07PCB ClearanceTop:40mm,1.57in.Bottom:60mm,2.36in.Top:40mm,1.57in.Bottom:50mm,1.96in.Top:40mm,1.57in.Bottom:60mm,2.36in.Top:40mm,1.57in.Bottom:50mm,1.96in.Top:40mm,1.57in.Bottom:60mm,2.36in.MERAIF-SMT- Complete SMT Line ManufacturersYour Strong SMT Partner For SMT Line Equipment, SMT Spare Parts & SMT Extras-One-Stop Service. Meraif Success StoriesOne-stop SMT Solution for PCBA factory Through Meraif chain output, Meraif support customers build factories including technical evaluation, equipment provision, workshop planning, technical support and after-sales service.Meraif provides overall technical solutions for electronic factory setup, makes rational planning for governments, institutions, associations and as well as share technical ideas with partner.Meraif prefers to cooperate with global manufacturers and service providers in a cooperative manner, and its main cooperation groups are factories or enterprises in the SMT industry chain. Meraif-One-Stop SMT Solution ProviderWhy We Can Be Your Reliable Partner: We Can Make Cost-Effective Quotation Plans Based On Your Production Capacity And Budget. ALL Brands Of SMT Machines Have The Same Quality, And We Can Provide Better Prices And Services. Our Company Has Engineers With More Than 15 Years Of Experience In Yamaha, Juki, Panasonic, FUJI, Hanwha/Samsung To Serve You. Our Engineers Can Go To Your Factory For On-Site Installation Training, And Can Also Recommend Local Engineers For You. After-sales problems will be feedback within 2 hours, and solutions will be provided within 24 hours. Meraif Has Been Providing Customers With SMT Machines And Accessories For More Than 18 Years. ACCELERATE YOUR SMT LINE WITH MERAIF
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