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China, Chinese Fxm-1000 High Productivity Horizontal Continuous Casting Line for Brass Rods1 Industrial Products Supplier Manufacturer Details, price list catalog:
China Industrial Products Supplier Manufacturer List Catalog
Metal Casting MachineryBrass Rods Casting LineHigh Productivity Casting Line
Shanghai Fortune Group Corporation
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Product Description FXM-1000 Horizontal Continuous Casting Line for Brass RodsProduct DescriptionThis horizontal continuous casting system produces high-quality lead-free brass rods (10-120mm) for precision machining, valve manufacturing, and electrical components. The integrated process includes:Electrolytic copper cathode and alloy feeding → Melting in induction furnace (1250°C max) → Horizontal continuous casting → Primary cooling → Cutting to length → Surface finishing → Automated stacking. The line supports round billets, square billets, strips, and irregular profiles with consistent metallurgical structure and superior surface quality.Machine CompositionMelting Furnace: Medium-frequency induction type (240 kW)Holding Furnace: Temperature-controlled alloy reservoirHorizontal Casting Unit: Graphite mold with diameter adjustmentCooling System: Multi-zone water spray coolingTraction Unit: Servo-driven extraction mechanismCutting System: Flying saw for fixed-length cuttingStacking Conveyor: Automated billet handlingControl System: Siemens PLC with HMI touchscreenHydraulic Power Pack: Integrated drive systemSafety Enclosure: Full operational protectionTechnical SpecificationsPower Consumption 240 kW (322 HP equivalent)Operating Voltage 380V/50Hz (±10%), 3-phase (60Hz optional)Machine Weight 48,000 kgOutput Diameter 10-120 mmProduction Capacity 800-7,500 kg/h (0.2-3 t/h adjustable)Max Operating Temperature 1250°CBillet Formats Round, square, strips, custom profilesFootprint Customizable per plant layoutCore Technology AdvantagesLead-Free Compliance: Meets RoHS and EPA standardsEnergy Efficient: Regenerative heating system reduces power consumptionHigh Flexibility: Quick-change molds for multiple profiles/sizesAutomated Operation: Recipe-driven production with minimal manual interventionConsistent Quality: Uniform grain structure and low porosityQuality AssuranceMaterial Testing: Full chemical and mechanical test reportsFAT Validation: Live video documentation of casting processCertifications: CE, ISO 9001Warranty: 1 year on PLC, motor, and gearboxPackaging & LogisticsStandard Packaging: Weather-proof wooden crates for sea freightPort of Dispatch: ShanghaiSupply Capacity: 500 sets/monthDelivery Time: 90 days after deposit confirmationPricing & PaymentPrice Range: $10,000 - $100,000 (configuration-dependent)Payment Terms: 30% advance, 70% before shipmentIncoterms: FOB ShanghaiCustom Options: Alloy formulation kits, automation upgradesBrand: Fortune ElectricOrigin: Shanghai, China
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