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China, Chinese Automated Production Line for Transformer Heat Sink Fins1 Industrial Products Supplier Manufacturer Details, price list catalog:
China Industrial Products Supplier Manufacturer List Catalog
Other Metal Processing MachineryTransformer Cooling Production LineProduction Radiator Machine
Flasteed (Ningbo) Robot Co., Ltd.
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Product Description WorkflowWork flow:Decoiling→roll forming→ hydraulic press→ turn over → multiple spot welding→ side seam welding → head welding → side shearing → head cutting → end product → automatic panel stacking machine NONameQuantityNotes1Capacityconfiguration 75 pieces/hour Based on 2-meter-long products2Operators 1 personOne person is responsible for line inspection and maintenance, material supply to the line, and material rack replacement3Equipment area 65 meters long * 6.5 meters wide * 2 meters high4Equipment power distribution Power supply Voltage 415 V +/- 10%, 330KVAProduct LegendNONameNotes1Workpiece materialCold rolled plate2Workpiece thickness1mm+1mm thickness 1.2mm+1.2mm thickness3Product length650-4000 mm4Product width520 mm & 380mm5Operation height1m6Production capacity75 pieces/hour (2m long plate)7Horizontal point spacingMinimum 75mm Maximum 88mm8Vertical point spacing40 - 100 mm9Reserved trimming width5mm10Shoulder angle8°, oblique shoulder without rounded corners11Manifold diameterΦ89mm Schematic diagram of the roll forming machine structure Rolling forming station1. Rolling speed: 6-14 m/min2. Adjustable rolling pressure3. End punch: 315-ton hydraulic press4. Rotary encoder and servo drive system control the length and size accuracy of the radiator fins5. Equipped with a leveling mechanism to ensure the flatness of a single piece6. The unrolled material is placed on the unloading rack (with a load capacity of 5 tons)through the loading trolley and rolled into sheets. Schematic diagram of the flip laminating machine structure Flipping and joining station1. Conveying speed: 5~15M/min;2. Realize 180° flipping of radiator fins;3. The flipping device is composed of rotating rack, flipping rack, transmission system, flipping device, pushing device and other components.4. When the first sheet reaches the predetermined position, the flipping device flips it to the conveying rack on the other side. Then when the second sheet reaches the preset position, the pushing device works and pushes it onto the first sheet, and the joining is completed.Schematic diagram of double-head pre-spot welding machine Double-head pre-spot welding station1. Two sets of spot welding pressure devices;2. Power 60KVA;3. After the flipping and assembly is completed, the pre- spot welding machine is used to fix and align the two workpieces to ensure the use of multi-spot welding.4. Pneumatic components: AirTac, SMC;5. Transmission motor: Wanxin.6. PLC: Mitsubishi;7. Touch screen: Weiluntong;8. Electrical components: Schneider. Schematic diagram of gantry multi-spot welding machineGantry multi-spot welding station1.12 sets of spot welding pressure devices;2. Double-head welding head, 6 points per row;3. Number of AC power supplies: 12 sets;4. Power: 12*50KVA;5. Double-row welding to improve efficiency;6. Pneumatic components: AirTac, SMC;7. Transmission motor: Wanxin. 8. PLC: Mitsubishi; Touch screen: Weiluntong;9. Electrical components: Schneider.Schematic diagram of double seam welding machine Double-sided seam weldingmachine welding station1. Two sets of seam welding machines are arranged symmetrically on both sides;2. 4 sets of seam welding pressure heads;3. Number of variable frequency welding power supplies: 2 sets;4. Power: 2*160KVA;5. Maximum pressure: 12000N;6. Differential transmission mechanism is adopted;7. Seam welding speed: 0-2.8m/min;8. Pneumatic components: AirTac, SMC;9. Transmission motor: Wanxin. 10. PLC: Mitsubishi; Touch screen: Weiluntong;11. Electrical components: Schneider;12. Linear rail: Hiwin. Short side seam welding machineShort side seam welder welding station -2 sets1. Each set of seam welding pressure head;3. Number of single inverter welding power supply: 1 set;4. Single equipment power :200KVA;5. Maximum pressure: 12000N;6. Use differential transmission mechanism;7. Seam welding speed: 0- 2m/min; Schematic diagram of rolling shear leveling machineRolling shearing and leveling station1. It is composed of machine box, drive device, shearing device, edge crushing mechanism, leveling mechanism, electronic control system, pneumatic system, etc.;2. The rolling shear disc is used to cut the two sides. The cutter disc material is alloy tool steel, which is impact-resistant, wear-resistant and has a long service life;3. The width spacing on both sides of the rolling shear is adjustable and locked firmly;4. The edge material after rolling shearing is chopped by the rolling cutter wheel;5. The product after rolling shearing is straightened by the leveling wheel;6 Rolling shearing speed 2-6m/min;7. Driving power: 4KW.Schematic diagram of end punching machineEnd punching station1. It is composed of a base, a lifting mechanism, a punching frame, a punching die, a punching cylinder, a lifting cylinder and a hydraulic station;2. It is used for shearing of loose ends to ensure the alignment and consistency of the edges;3. The punching die is designed with a beveled edge to reduce the punching force;4. Punching machine pressure:160T. Schematic diagram of finished product palletizerPalletizing station1. Storage quantity of a single palletizing rack: 40 pieces;2. Pallet spacing: 45mm;3. Grabbing method: When the material flows in, the cylinder clamps, and the gripper turns 90 degrees to put the material on the palletizing rack;4. Working method of the material cart: It uses servo stepping movement, and moves to the next material placement position after putting one piece, until the entire rack is full, and then the material cart is replaced manually; Equipment Configuration ListNONamemodelqtyUnitRemark1Automatic winding machineFJJ-0-01Set 2Roll forming shearsCXJ-0-01Set 3Flip closing machineFZJ-0-01Set 4Double head pre-spot welderDN60-2C1Unit 5Gantry 12 head spot welding machineLM-12C1Unit 6Long side seam welder2*FVM1601Unit 7Short edge seam welder2*FVM1601Unit 8Roll flattening machineJPJ-0-01Unit 9End punching machineCQJ-0-01Unit 10Finished product palletizerMDJ-0-01Unit 11Conveyor rackSSJ-0-011Set SpecificationBVM-170KVAparametersInput voltage380±10% (three-phase) 50HZInput power2x250KVASecondary Voltage11.3VMaximum short circuit current50KAInsulation resistanceInput power to the fuselage insulation resistance ≥ 2.5MΩWorking environmenttemperature≤40oC, humidity≤90%Cylinder modelΦ160*80Maximum working pressure12000NAir source pressure0.6MPaWater source pressure0.15MPa~0.30MPaWater flow30L/minWelding wheel diameter280mmCompany Profile
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