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Metal Polishing MachinePressure Vessel Seam and Gouge MachineSeam Grinding Machine
Wincoo Engineering Co., Ltd.
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Product Description CNC Gouge and Grinding MachineCircumferential and Longitudinal Seam Gouge and Grinding Machine I.Product introductionThe machine consists of CNC cross manipulator, multifunctional powerful grinding abrasive wheel and belt head, dust removal system,electronic system and pneumatic control system.*Application1.Carbon steel , Stainless steel circumferential seam gouge, grinding and polishing.2.Vessel internal stainless steel cladding welding layer grinding and polishing3.Vessels internal and external circumferential, longitudinal seam, weld reinforcement part grinding and polishing. Use before vessel fitting-up.4.V bevel type vessel.*Detailed Image1.It consists of base hold, level adjustment unit, column, rotating device, power driving system, Mechanical locking mechanism,cross slider/carriage, beam and related moving system. Rotating device between Base hold and column is driving by electricity.2.Cross slider utilize reducer and Ball screw drive to control up and down. Beam front and back moving is driven by reducer motor and gear rack.3.Column and beam guide rails are the oversea imported heavy load straight guide. Beam both ends can be equipped with multifunctional and powerful abrasive wheel and belt,dust removal system while it is also considered to leave other grinding &gouge head interfaces. 4.There is lift lugs beside column end which is a fixed type. Overhead head crane can lift without steel wire.5.Cross sliders are installed with dust protection unit.6.Staircases are provided on column for maintenance.7.The deflection can be removed by grinding & gouge head constant pressure relocation mechanism.II.Product parameterMain technical parameter Minimum height of Grinding & gouge head to ground800mmMaximum Height5000 mmVertical moving maximum speed100~1200mm /min(frequency control)Horizontal moving distance5000 mmMaximum horizontal moving speed100~1200mm /min(frequency control)Beam rotating degree allowed±90°Column rotating available allowed±180°The beam deflection2.5mm/mGouge function technical data Maximum gouge depth for weld170mmMaximum gouge depth for one-pass gouge≤15mmMoving speed1000mm/min (To avoid surface damage, we suggest to use small gouge blade to move fast to treat small pieces gougeMaximum gouge size of welding seam100×15mmMaximum allowance for single time gouge≤100×5mmMoving speed while abrasive belt grinding350mm/minMaximum allowance for gouge cladding welding layer≥0.5mm/time(efficiency:10~20m/h)Maximum tilt angle of welding seam bevel gouge abrasive belt10°Gouge surface quality Welding pass grind and gouge≤Ra6.3μmWelding root grind and gouge≤Ra12.5μmCladding welding layer grind and gouge≤Ra6.3~0.4μmBevel grind and gouge≤Ra6.3μmMultifunctional powerful lateral grinding & gouge head Vertical rotating angle of grinding & gouge head0~90°Horizontal rotating angle of grinding & gouge head±90°Grinding & gouge head right/left moving distance±75mmSide swing distance±50mmGrinding & gouge head blade lifting stroke180mmConnection wheel size300×100mmAbrasive belt size100 ×2800mmAbrasive belt speed30m/sAbrasive wheel size650×12(12 ~ 22)mmMaximum Abrasive wheel grinding and gouge speed65m/sGrinding and gouge power18.5kWGrinding & gouge head weight650kgDust remove system Power3.0KWAir flow4000m3/h(Ptf)Pressure2200paInlet diameter170mmOutlet diameter330mmPrecipitation tank volume0.2 m3Dust removal efficiency85%III.Packing&shippingWe will provide professional export packaging and choose the appropriate mode of transportation, or we can follow the requirements of customers.IV.After sale serviceProfessional technical support and product quality assurance.V.Company productionWincoo Engineering Co., Ltd (WINCOO) is engaged in bringing the most suitable solutions/equipments for client, fabricators, EPC/C companies on pipe fabrication, tank construction, pipeline construction,industrial production lines, clean energy project and other industrial field.VI.Our advantages*We have ability of providing workable solutions to support clients to be awarded with shorter project execution time, fewer man-hour cost and higher efficiency construction/fabrication method and better quality during phase of project bidding.*Based client's facility/site space availability, we are able to study/design and present matched configurations on project schedule, quality, cost and productivity to guarantee production pace is accordance with project requirement.*To support project execution, we are always ready to work as fireman to give prompt supply on project materials from different consumables, tools, equipments/machines to special merchandise. With flexibility, we are also glad to perform as procurement agent in China to seek required supply resources.VII.Product photos
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