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China, Chinese Precision 450mm Copper Strip Double-Sided Scalping Machine for Efficient Surface Processing1 Industrial Products Supplier Manufacturer Details, price list catalog:
China Industrial Products Supplier Manufacturer List Catalog
Metal Casting MachineryCopper Strip Double-Sided Scalping MachineEfficient Surface Processing
Shanghai Fortune Group Corporation
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Product Description Precision 450mm Copper Strip Double-Sided Milling Machine for Efficient Surface Processing Product DescriptionThis equipment(surface milling machine) is used for milling hot rolled and horizontal continuous casting copper alloy strip, eliminating the surface defects of strip by milling, to improve the quality of rolled products. Uncoiler has double clamping plates, first open the clamping plates by hydraulic cylinder to the largest angle, then the workshop crane lift the reserved end of coil strip to the uncoiler, feed the end of coil strip into the pinch roll of the leveler, at this time the hydraulic cylinder drives two clamping plates move inward to clamp the strip coil, adjust the position of the clamping plates of the uncoiler, to centring the strip coil. Please note that not to clamp too tight. At this time, the feeding preparation work is completed.Start the machine according to the program and set it to the feeding state. Screw down the pinch roller at the entrance of the leveler, and start the feeding for leveling. The opening degree of the straightening machine is adjusted in advance to achieve the flatness of the plate after straightening. The strip enters the lower milling machine through the inlet pinch roller, and the end of strip comes out of the lower milling machine by pressing the guide plate of the milling machine and pressing the support roller to start milling. The strip enters the upper milling machine through the middle pinch roller. Similarly, when the end of strip comes out of the upper milling machine, the guide plate of the milling machine and the milling cutter shaft are pressed to enter milling. Then through the exit clamping roller into the bottom milling machine, the end of strip out of the bottom milling machine press the milling machine guide plate and press the support roller, then start milling. Then through the outlet pinch roll, the strip goes into the inspection platform. Brush rollers are set on the exit side of upper and lower milling machines to remove fine copper chips.After inspection, the strip enters the end cutting machine and the winding machine, clamps the side guide roller to make the strip at the center and ensure the quality of winding. When the strip enters the pinch roller of the winding machine, the pinch feeding roller is clamped to achieve active feeding, and then the leveling roller and bending roller are lifted to bend the strip upward into a roll. The driving roller above is conducive to tightening the strip coil, and the swing roller is conducive to help the winding, and then gradually put down in the process of winding. When coiling, clamping plates on both sides clamp the strip coil (the movement of clamping plates are driven by hydraulic cylinder), to ensure that the side neat.Key Selling PointsNanometer-Level Precision: Achieves thickness tolerance of ±0.005mm with AI real-time compensationHigh Efficiency: Processes up to 75/h (Five-Axis Type)Scratch-Free Processing: Ceramic-coated rollers + vacuum suction systemEnergy-Saving Design: Regenerative braking reduces power costs significantlySmart Predictive Maintenance: IoT sensors monitor cutter wear, reducing downtime by 30%Multi-Material Compatibility: Suitable for copper, aluminum, and stainless steelTechnical SpecificationsParameterSpecificationRated Voltage380V/50Hz ±5% (Three-phase with independent grounding)Total Weight28,500 KG (including vacuum suction table)Power Consumption185 kW (peak, spindle + feed system)Max. Working Width1800 mmMax. Working Thickness350 mmProcessing Accuracy±0.005 mmSurface RoughnessRa ≤0.4 μmFeed Speed1-30 m/min (stepless speed regulation)Cutter Disk DiameterΦ350 mm (standard)Automation LevelAutomatic tool change (24-tool capacity)Warranty24 Months (36 months on spindle)Quality Assurance & TestingFactory Acceptance Video: 72-hour full-load milling test providedCore Components: Fortune Electric spindle (20,000rpm vector control), Siemens S7-1500 PLC, Rexroth guide railsOrigin: Manufactured in Shanghai Lingang High-End Equipment ParkAdvanced FeaturesFive-Axis Linkage: Enables complex surface processingC0-Grade Precision Guideways: Ensure high positioning accuracyCeramic-Coated Rollers: Prevent material scarringCryogenic Minimum Quantity Lubrication: Enhances tool life and surface qualityOPC UA + RESTful API: Enables seamless data integration and Industry 4.0 connectivityApplicationsIdeal for high-precision surface processing in:Copper, aluminum, and stainless steel rolling millsAutomotive and aerospace component manufacturingPCB and electronic material productionHigh-end metal finishing and coating industriesSuggested Product ImagesFull machine view with vacuum suction table and tool magazineClose-up of ceramic-coated rollers and cutter headSiemens PLC control interface and touchscreen programmingAI real-time compensation system in operationComparison of surface quality before and after processing Contact UsLooking for a high-precision scalping solution for your production line?We offer customized configurations, technical support, and global shipping from Shanghai.
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