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China, Chinese Optimal Performance Welding Wire Drawing Machine for CO2 Gas Shield Wire1 Industrial Products Supplier Manufacturer Details, price list catalog:
China Industrial Products Supplier Manufacturer List Catalog
Metal Drawing MachineryWelding Wire Drawing MachineWire Drawing Machine
Jiangsu Zhixuan International Trading Co., Ltd.
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Product Description Product IntroductionZHIXUAN----MIG Wire integrated production line Solutions 1. Equipment introductionThe equipment is a complete set of welding wire production process integration equipment, from raw material to wire forming in the same equipment to complete, high degree of automation, the whole production line only one person operation, high efficiency and energy saving, international leading, is a new generation of innovative products 2. Technological process3. Display of equipment products4. Design Parameters AItemParameterMarkDrawing machine typeFSSJ1000A+ZQW1/560+ZQ5/560+7/450+SG800 Drawing block NO.131 SETmaterialHigh carbon Inlet wire dia.Φ6.5mm--5.5mm Inlet wire tensile strength≤500MPa Outlet wire diameterΦ2.0-1.2mm Max. drawing speed30m/sHeavy load low speedlight load high speedMotor power22kwCapstan 1#-13#37kwBobbin take upDrawing die dimensionΦ 35 mm * 44 mm Machine working directionLeft or right inletOperator face machine, left hand side is pay off stand, right side is take up machine side, this is left inlet machine, otherwise, it is right inlet machine;Machine colorMachine main: gray RAL7024; Cover: gray RAL7035; Rotating parts: Red RAL3000 Productivity Productivity each line: 4000 tons per year Inlet /6.5/5.5mm, output 1.2 mm, working time: 20 hours per day, 300 days per year4. Design Pameters BItemParameterMarkDrawing machine typeFSSJ1000A+ZQW1/560+ZQ5/560+9/450+SG800 Drawing block NO.15 materialHigh carbon Inlet wire dia.Φ5.5/6.5mm Inlet wire tensile strength≤500MPa Outlet wire diameterΦ1.2-1.0-0.8mm Max. drawing speed30m/sHeavy load low speedlight load high speedMotor power22kwCapstan 1#-15#37kwBobbin take upDrawing die dimensionΦ 35 mm * 44 mm Machine working directionLeft or right inletOperator face machine, left hand side is pay off stand, right side is take up machine side,this is left inlet machine, otherwise, it is right inlet machine;Machine colorRAL7024;Cover:RAL7035;Roating Parts:RAL 3000Machine main: gray RAL7024; Cover: gray RAL7035; Rotating parts: Red RAL3000 Productivity Productivity each line: For 1.2mm is around 4000tons; 1mm around 2500 tons;0.8mm around 1600 tons per year Inlet 5.5mm, output 0.8 mm, working time: 20 hours per day, 300 days per year5. Constituent part MIG Wire integrated production line Schematic plot6. Equipment advantagesA) Innovated MIG Wire drawing & Copper coating line;B) Highly efficient straight in electrical-chemical copper coating process;C) With rotating pressure dies, suitable for higher speed drawing;D) Fully auto the confecting solution, according to the checking data fully auto to mix the liquid to certain concentration the line needed;E) Fully auto adding & discharging system, according to the results of analysis;F) Integrated descaler device and high pressure water cleaning device;G) Integrated pickling device and straight in electrical-chemical copper coating device;H) Full digit control power of pickling and coating accurately, copper layer more stable;I) Five times high pressure water cleaning, antirust better;J) Full digit control of straight in high frequency drying, get high quality products;K) Lubricant by oil in polishing block, with heating and cooling system for lubricant oil.7. Innovative technologiesServo direct drive technology pioneer, leading technology, the world's first, the cumulative production of direct drive wire-drawing machine more than 500 sets, more than 5000 direct drive motor!7.1 Servo motor drive directly7.2 Servo motor connect capstan directlyWithout gear boxWithout transmission beltWithout mechanical breakComprehensive energy saving 10%-20%7.3 Twins designTwo machines can be installed, operate, and maintain back to backTwins take up spooler, motor is at inner sideSave land 50%Saving infrastructureSave supporting facilities7.4 Plug and playThe electrical cabinet and machine is integratedThe control panel is on top of electrical cabinet7.5 Checking temperature of bearing of motorChecking the temperature of up and down bearing of motorShowing the temperature on timeMaking alarm and stop machine for over temperature7.6 Motor and electrical cabinet is cooled by cooling waterSet independent soft water tank, motor and electrical cabinet is cooled by closed cooling water circulationAnti-dust electrical cabinet, no deposit, no block on pipe of cooling water for motor7.7 Special treatment on inner side of motorAnti-water, prevention of moisture condensation Preventing damage of motor due to over temperature7.8 CapstanAdopt bongrace type, avoid drawing powder drop into water plate from gap between frame and capstan Capstan is dynamic balanced7.9 Die BoxPressure type die + rotating die+ powder stirrerPressure type die +powder stirrerForced lubricant,take enough powder on wire surface7.10 Dust collection system (option)Can take out drawing powder dropped on frame, it is also helpful for cooling wire 7.11 Cooling water flow checkEquip cooling water counter meter, check cooling water flow accurately 7.12 ID registerEquip ID register device, to run machine, operator should register first. So machine can count quantity of production according to operator 7.13 Spare parts is module design:Standardization of components, splicing of components, easy maintain 7.14 Energy conservation and environmental protectionComprehensive energy saving of 10%- 20%Direct drive environment is quieterSeal + own dust removal system7.15 Internet of Things8. Water and electrical configuration requirementsPower supply380±10%,50HZ, three-phase five-wire (ground reliable grounding), power configuration and cable specifications as shown in the basic diagram 380±10%,50HZ.Air supplyPressure ≥ 0.5 MPaCooling waterPressure ≥ 0.08mpa, water temperature ≤25oC
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