IPDB › China Industry › Manufacturing & Processing Machinery
China, Chinese High Wear Resistance Tungsten Carbide Roller Carbide Rolls Steel Wire Ribbed Roller Ring Carbide Roller1 Industrial Products Supplier Manufacturer Details, price list catalog:
China Industrial Products Supplier Manufacturer List Catalog
Rolling MillTungsten Carbide RollerTungsten Carbide Roller Ring
Zhuzhou Xingzhou Carbide Co., Ltd.
Preview:
Product Description Tungsten carbide rolling rolls have become critical components in modern industrial processes due to theri exceptional hardness,wear resistance,and thermal stability,outperforming traditional steel rollling rolls.We offer customized solutions tailored to your specific requirements.Product DescriptionKey Properties of Tungsten Carbide Rolling Rolls1.High Hardness and Wear Resistance:Tungsten carbide rolling rolls exhibit extremely high hardness,which enables them to withstand the rigorous conditions of metal rolling and minimize wear.This property significantly extends their service life compared to traditional materials.2.Excellent Compressive Strength:Th combination of tungsten carbide and a binder metal results in a material with high compressive strength,allowing carbide rolls to withstand the high pressures involved in rolling processes.3.Thermal Stability:Tungsten carbide rolling rolls maintain their mechanical properties even at elevated temperatures.ensuring consistent perfomance throughout the rolling process.4.Dimensional Stability:The material's low thermal expansion coefficient ensures that carbide rolls maintain their dimensional accuracy,which is critical for achieving precise product tolerances.Applications of Tungsten Carbide Rolling Rolls1.Steel Rolling Mills:Tungsten carbide rolls are commonly used in the steel industry for hot and cold rolling of steel products such as wire,bars,sheets,and strips.They help to improve product surface quality,reduce roll changes,and increase productivity.2.Metal Processing:In addition to steel,carbide rolls are also emplyed in the processing of other metals,including aluminum,copper,and nickel alloys.3.Mining and Quarrying:In the mining and quarrying industries,carbide rolls are used in crushing and grinding equipment,where their high wear resistance and strength are essential for efficient material processing.Layout and PositioningThe layout and positioning of carbide rolls in a rolling mill depend on the specific application and process requirements. Typically, carbide rolls are arranged in pairs or multiple sets, with precise spacing and alignment to ensure smooth and efficient rolling of the metal. The rolls may be horizontally or vertically oriented, depending on the design of the mill and the shape of the product being rolled.Advantages of Carbide Roll1.Improved Product Quality: Carbide rolls help to achieve better surface quality and tighter tolerances on rolled products.2.Reduced Downtime: The extended service life of carbide rolls minimizes the need for frequent roll changes, reducing downtime and increasing productivity.3.Cost Savings: The combination of reduced downtime, increased productivity, and improved product quality results in significant cost savings for manufacturers.4.Environmentally Friendly: By reducing waste and improving energy efficiency, carbide rolls contribute to more sustainable manufacturingpractices.Advantages vs. Traditional Steel RollsParameterTungsten Carbide RollsSteel RollsImprovementHardenessHRA 88-92HRC 60-653-5X wear resistanceHeat ResistanceUp to 1000°C(Co binder)Softens above 600°C7-10 days longer campaign life in hot rollingSurface QualityRoughness change<0.1 μm/1,000 tonsRequires regrinding every 500 tons30% less polishing timeCost EfficiencyHigher unit cost but 40% lower cost per tonLow unit cost but frequent replacement25-35% total cost savings Detailed Photos Quality ControlDuring production process, we adopt the advanced production system and modern technology to monitor all-round quality control from the raw material to final product.1. Chemical component analysis of the raw material2. Chemical analysis of the RTP powder3. Physical property testing and deformation of the trial products4. Testing the tolerance and deformation of the trial products5. Testing the physical properties of every batch of the sintered products6. Flaw detection of the molds and end products7. Testing the size, precision and defects of the end productsWe Guarantee* We are real factory in Zhuzhou* Manufactured with100% tungsten carbide raw material* Comply with ISO 9001:2015 Certification* Rich experience of over 20 years* Advanced technology , automatic pressing , HIP sintering* Full ability to accept OEM & ODM orders* Strict inspection for quality of raw material and finished products Package and Delivery Information (support customization)1.One piece packed in a wooden carton 2.Other package is accepted according to customer's requirement Who We AreZhuzhou Xingzhou Carbide Co., Ltd. is a high-tech joint-stock enterprise specializing in the research and development, production and sales of cemented carbide products. We have more than 20 years of experience in manufacturing industrial tools, located in Zhuzhou High-tech Industrial Development Zone.Why Choose UsWe can supply various types of cemented carbide cutting tools and spare parts for electric tools, such as tungsten carbide composite rods, tungsten carbide plate and strip, carbide wear parts, carbide rollers, CNC cutters, endmills, circular saw blades, saw tips, custom tungsten carbide products and DTH drill bits and hammer etc.used for mining, road and bridge construction, oil etc.Our company has in the word advanced production equipment such as pressure sintering furnace, isostatic cool pressing, actomatic pressing machines, subsequent inner stress relieving processing system , complete quality control and check -out equipment and so on.Our products are widely sold all over the world for their high quality and competitive prices. Most of our products had been exported to America, Europe, Middle East and Southeast Asia markets.We believe that the cooperation with Zhuzhou Xingzhou Carbide Co., Ltd. should be your best choice.Our FactoryWelcome to contact for more information.
Purchasing Request
Note: Send your purchase request, and we will screen suppliers or manufacturers for you free of charge...