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China, Chinese High-Speed 2-6mm 3D Wire Bending CNC Machine Steel Pipe Metal Bender 3D Machine with Extra Cut-to-Length Service1 Industrial Products Supplier Manufacturer Details, price list catalog:
China Industrial Products Supplier Manufacturer List Catalog
Metal Wire Forming Machine2D Wire Bending Machine3D Wire Bending Machine
Anhui Lja Metal Tech Co., Ltd
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Product DescriptionOur AdvantagesAdvantages of the LJA 3D wire bending machineThe fully automatic 3D wire bending machine specializes in producing a variety of two- and three-dimensional metal bending parts, automatically straightening, bending, and cutting wire into various shapes. As a high-precision, fully automatic 3D wire bending machine, it utilizes a servo motor with appropriate power and a reducer with a reasonable and high reduction ratio to ensure high-precision operation. A stable operating system coordinates the high-speed and stable execution of each step, including wire feeding, bending, forming, and cutting. The user-friendly human-machine interactive operating system enables seamless and synchronized communication between the operator and the machine, ensuring precise operation at every step. As the system's primary power output, the servo motor executes every control system instruction with exceptionally stable and high speed, achieving the design requirements of various complex shapes with remarkably smooth motion. Furthermore, the motor speed is adjustable, allowing for fine-tuning to meet specific needs. Whether operating in slow manual mode for prototype testing or in automatic mode for rapid mass production, this dynamic speed control capability helps mitigate any adverse effects of mechanical transmission, ensuring that the feeder length matches the theoretically calculated length of the intended design, making this bending machine a model of precision and efficiency in the manufacturing industry.Advantages and Features:1. The flat worktable design provides auxiliary support for the part during the bending process, preventing deviations from the original design due to the part's own weight.2. The combination of straightening wheels ensures smooth and stable wire straightening.3. The servo shearing system precisely controls and maintains a uniform arc cut, avoiding the high noise levels of traditional hydraulic shearing systems. The servo motor controls the shearing system, significantly reducing industrial noise.4. The smooth and user-friendly operating system, coordinated with the machine's various active motors, ensures stable and fluid operation.5. The fully automatic pay-off with a brake effectively reduces wire twist and misalignment, enabling faster and more stable wire bending and achieving accurate and stable bending angles.Product DescriptionMachine IntroductionThis equipment uses a micro-drive to control the high-precision stepper motor feed line. Precision gears are used for the mechanical transmission to maintain consistent feed accuracy and speed. The shear cylinder hydraulic station is equipped with a forced air cooling radiator, and the hydraulic system adopts a dual-system configuration, extending component life. The control system is connected to a text display via a PLC for ease of operation and stability. A production volume preset function is also designed to control the entire machine's operation. This stable and efficient forming machine integrates straightening, bending, forming, and cutting, and is unmanned, achieving efficiency 4-5 times that of traditional models. The machine body is assembled with high-strength steel and aluminum alloy components, and is an essential machine for metal wire forming factories.Machine detailsTaiwan motor and CNC system deliver fast wire feeding, high precision, large memory capacity, excellent flatness, and easy operation. The inner and outer dies can be rotated and raised.Alloy wire feed rollsHigh-quality alloy wire feed roll assemblyDual-groove design accommodates various wire diameters.Straightener with memory functionSecondary wire changes are easier, completing in just three seconds. This patented product is easy to use and makes straightening easier.High-quality materialsDurable aluminum alloy with a plastic-dip processControl systemThe system utilizes the Yaqi operating system, a concise and clear interface that eliminates the need for complex programming. It offers ease of operation, high precision, and flexible programming. Beginners can master the system in under two hours. The system can store 10,000 recipes and numerous design options. The company also offers distance learning services.SpecificationModel parameters3DWF-6 wire bending machine3DWF-8 wire bending machine3DWF-10 wire bending machine3DWF-12 wire bending machineElectrical voltageThree-phase 380V+ ground wireThree-phase 380V+ ground wireThree-phase 380V+ ground wireThree-phase 380V+ ground wireAxi8888Bending moldAll use high quality materials Material SKD11/15 The finishing hardness is 60°All use high quality materials Material SKD11/15 The finishing hardness is 60°All use high quality materials Material SKD11/15 The finishing hardness is 60°All use high quality materials Material SKD11/15 The finishing hardness is 60°Number of wire feeding wheels3 sets (wire feed pulleys, made of internationally recognized Cr12 steel, finely polished, heat-treated, hardened to 58°, and wear-resistant)3 sets (wire feed pulleys, made of internationally recognized Cr12 steel, finely polished, heat-treated, hardened to 58°, and wear-resistant)3 sets (wire feed pulleys, made of internationally recognized Cr12 steel, finely polished, heat-treated, hardened to 58°, and wear-resistant)3 sets (wire feed pulleys, made of internationally recognized Cr12 steel, finely polished, heat-treated, hardened to 58°, and wear-resistant)Motor brandOrei MotorOrei MotorOrei MotorOrei MotorBending servo motor power1.5KW1.5KW2.3KW3.8KWWire feeding servo motor power2.3KW2.3KW2.3KW3.8KWCutter servo motor power1KW1.5kw (with reducer)2.3kw (with reducer)2.3kw (with reducer)Applicable wireRound wire, flat wire, square wire (applicable to any material wire)Round wire, flat wire, square wire (applicable to any material wire)Round wire, flat wire, square wire (applicable to any material wire)Round wire, flat wire, square wire (applicable to any material wire)Applicable wire range2-6mm iron wire standard3-8mm iron wire standard4-10mm iron wire standard6-12mm iron wire standardstorage10,000 sets of data, 300 actions10,000 sets of data, 300 actions10,000 sets of data, 300 actions10,000 sets of data, 300 actionsWire feeding speedFastest 40m/minFastest 40m/minFastest 40m/minFastest 20m/minMaximum bending speed50 rpm, angle ±360°50 rpm, angle ±360°50 rpm, angle ±360°50 rpm, angle ±360°Direction of actionInner mold - down/up movement, outer mold - down/up movement, 360-degree clockwise/counterclockwise rotationInner mold - down/up movement, outer mold - down/up movement, 360-degree clockwise/counterclockwise rotationInner mold - down/up movement, outer mold - down/up movement, 360-degree clockwise/counterclockwise rotationInner mold - down/up movement, outer mold - down/up movement, 360-degree clockwise/counterclockwise rotationefficiency8-10 pieces/min (based on a 300*300 square box)8-10 pieces/min (based on a 300*300 square box)8-10 pieces/min (based on a 300*300 square box)8-10 pieces/min (based on a 300*300 square box)Bending accuracy±0.5mm±0.5mm±0.5mm±0.5mmWire feeding accuracy±0.5mm±0.5mm±0.5mm±0.5mmPneumatic system-cylinder3333Pneumatic system-solenoid valve3333Control screenPLC Touch + buttonPLC Touch + buttonPLC Touch + buttonPLC Touch + buttonControl ModuleEnglish/Chinese (system with upload and download functions)English/Chinese (system with upload and download functions)English/Chinese (system with upload and download functions)English/Chinese (system with upload and download functions)Machine size2500*1000*1400mm3800*1520*1600mm4200*1520*1600mm4200*1520*1600mmMachine weight1600KG3800KG4200KG4500KGProduct DisplayMachine displayCompany Profile* About Anhui LJA Metal Tech Co., Ltd We are a leading manufacturer specializing in metal processing machinery, committed to providing high-quality and innovative solutions for industries worldwide. With decades of experience in the industry, we have grown from a small workshop to an internationally recognized manufacturer with a global customer base. Over the years, we have built a reputation for excellence in designing and producing a wide range of advanced machines, including decoiler machines, pipe punching machines, plasma cutting machines, pipe forming machines, metal polishing machines, and pipe bending machines. These products are engineered with precision, offering superior performance and durability to meet the ever-evolving demands of diverse industries.>>> After-sale Service1. Global Installation & Commissioning? On-site service by certified engineers within 5 working days (remote areas negotiable).? Pre-installation video guidance & post-installation inspection report. 2. Multilingual Training? Basic: 2-hour live demo (on-site/online) + multilingual operation videos/manuals.? Advanced: Customized sessions for technical teams (PLC programming/data analysis). 3. 24/7 Support? 3-tier response:Critical failure: 15-min remote diagnosis + spare parts priority shippingGeneral issues: 30-min video call troubleshootingInquiries: 1-hour email reply 4. Global Spare Parts ? 2 years for main motor. ? Except for consumables and consumables, other parts are for 1 year. Extended service is always available. Free repair and replacement of parts within warranty. Only replacement of parts, shipping costs are borne by the customer.. Value-Added Options? Annual Maintenance Contract (AMC): 20% discount on parts + bi-annual preventive checks? Extended Warranty: Up to 5 years coverageCertificationsFAQQ: Do you have CE document and other documents for customs clearance?A: Yes, we have CE, Provide you with a one-stop service. At first we will show you and and after shipment we will give you CE/Packing list/Commercial Invoice/ Sales contract for customs clearance. Q: If we are interested in your machine, how do we choose?1. What main job you do with the machine?2. What is your request? diameter__mm, thickness__mm, length__mm?3. What material you want to process, stainless steel, carbon steel? Q: How about warranty?A: 2 years quality guaranty, the machine with main parts(excluding the consumables) shall be changed free of charge(some parts will be maintained) when if any problem during the warranty period. Q: Do you have after sales support?A: Yes, we are happy to give advice and we also have skilled technicians available across the world, We need your machines running in order to keep your business running. Q: Can you customize? A: Yes, non-standard machines can be customized according to your products
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