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China, Chinese Fiber-Plasma Combo for Complex Metal Jobs1 Industrial Products Supplier Manufacturer Details, price list catalog:
China Industrial Products Supplier Manufacturer List Catalog
Plasma Cutting MachinePlasma CutterMetal Cutter
Jinan Omai Cnc Machinery Co., Ltd
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Product Description Fiber-Plasma Combo for Complex Metal JobsInstructions:The Fiber and Plasma Hybrid Cutting Machine is a highly versatile and efficient solution that integrates the benefits of both fiber laser and plasma cutting technologies. By offering a dual cutting mode, it enables optimal cutting performance across a wide range of materials and thicknesses. This hybrid solution is ideal for industries requiring flexibility, cost-efficiency, high-speed cutting, and precision, making it a valuable addition to any modern manufacturing facility.Technical Parameter: NameParamerersMachine modelOM-L1530FALaser Source MAX1500Wplasma power120 AWater cooler PowerHanli or S&ASoftwareCombine FIber and PlasmaGuidePMIRackTaiwan YYC or German WittensteinServo MotorShimpo or MotoreducerMinimum cutting width0.08-0.1mmLaser Maximum cutting thickness8mm Carbon steel 4mm stainless steel (1500W)plasma Maximum cutting thickness25mm Carbon steel (120A)Maximum moving speed60m/minElectricity requirementsThree Phases 380V 50hz/60hzGraphic Format SupportedPRO/E.UG, SolidworksAcceleration0.5GTotal power11kwPresser of N2/O2/AIR15-20/6-8/15-30Total Weight2000kgWork per day16hLay out3.9*2.3*1.6mOil BoxAuto Oil Injection SystemDelivery Time20 working daysAdvantages:Versatile Cutting: Hybrid technology enables seamless switching between fiber laser and plasma cutting, ideal for both thin and thick materials.High Precision: The machine features high-speed galvo scanners and high-precision cutting guns, ensuring fine and clean cuts.Improved Safety: Equipped with fireproof components, explosion-proof pipes, and safety features like flame-retardant dust covers for enhanced operational safety.Ease of Use: With features like a 19-inch industrial computer, easy-to-feed bull's eye wheel, and an automatic oiling system, the machine is user-friendly and requires minimal maintenance.Durability: A robust design, with heavy-duty body and dual cooling systems, ensures high efficiency and reliability in long-term operations.Detailed PhotosMore Machine Details:Fiber and Plasma Hybrid Cutting Machine - Features OverviewHeavy-Duty Body with Exhaust Duct: The robust construction ensures durability and stability, equipped with an exhaust duct to safely direct fumes away from the machine, improving the working environment.Industrial Computer with 19-inch Screen: The large screen offers a better user experience, with a user-friendly interface that aligns with the operator's habits for smoother operation.Swiss Raytool Laser Head with Red Light Positioning: The high-quality Swiss Raytool laser head enhances stability, while the red light positioning ensures precise and accurate operations. This is paired with the P80 High-Precision Plasma Cutting Gun, ideal for fine cuts on thick materials.MAX Laser 1500W & LGK120A HUAYUAN Plasma Power: The machine features the MAX 1500W laser, offering powerful and efficient cutting, combined with the HUAYUAN LGK120A plasma power for versatile cutting across materials of various thicknesses.5:1 Gearbox Reduction System: A heavy-duty gearbox system that ensures smooth and precise motion control, offering greater cutting accuracy and reducing wear and tear on components.Dual-Cooling Chiller: A dual-chiller system to ensure efficient cooling of the laser and plasma components, enhancing the machine's performance and extending its working hours without overheating.New Appearance Design: The updated design not only enhances the machine's aesthetics but also improves the overall functionality and ease of use.Pressure-Resistant and Explosion-Proof Water and Air Pipes: These pipes are specially designed to withstand extreme pressures, ensuring the machine runs smoothly under all conditions and maintaining safety during operation.1.25 Film Industrial Rack: Provides robust support for the industrial rack, enhancing durability and stability for long-term use.Fully Enclosed Fireproof Towline with High and Low Temperature Resistance: Ensures the safety of the operation site by protecting cables and components from potential fire hazards and extreme temperatures.Y-Axis Flame Retardant Dust Cover: A dust cover designed to prevent sparks and debris from affecting the machine's performance, maintaining cleanliness and safety in the working environment.Chint Electrical Components: Features high-quality Chint electrical components for superior reliability and long service life.Highly Flexible, Anti-Breaking Cable: The cables are resistant to wear and breakage, shielding external interference signals to ensure stable performance.Fully Automatic Oiling System: A built-in automatic oiling system that reduces manual maintenance, ensuring smoother machine operations and extended longevity of moving parts.Easy-to-Feed Bull's Eye Wheel: An intuitive feeding system with a bull's eye wheel that simplifies material feeding, making it faster and more efficient.High-Strength Body Leveling Feet: Adjustable leveling feet for stability on different surfaces, ensuring optimal cutting quality on various ground conditions.Professional Serrated Blade: A high-performance serrated blade designed for long-lasting durability, equipped with an anti-scratch iron plate function to protect the cutting surface.Air Cushion Film Cling Film & Pearl Cotton Three-Layer Soft Packaging: Standard packaging includes a three-layer soft packaging system, ensuring safe and secure transportation of the machine.Standard Outlet Wooden Box with Metal Square Pipe Reinforcement: The packaging box includes reinforced support with metal square pipes for easy unloading and protection during transit.Comprehensive Tutorial for Mapping and Saving Settings: The package includes a full tutorial showing how to map, save, and optimize machine settings, with guidance from an engineer to ensure efficient setup and operation. Maintenance Guide for Fiber and Plasma Hybrid Cutting Machine:Proper maintenance of your Fiber and Plasma Hybrid Cutting Machine is essential to ensure its longevity, optimal performance, and reliability. Regular maintenance also helps prevent unexpected downtime and costly repairs. Below is a detailed guide for maintaining your machine:1. Daily MaintenanceA. Clean the MachineLaser Head: Clean the lens and mirrors regularly to avoid dust accumulation, which can affect cutting performance. Use a soft cloth and proper cleaning solution.Air Filter: Inspect and clean the air filter daily to ensure the air supply is clean and free from obstructions. Replace if necessary.Exhaust Duct: Ensure the exhaust system is free of dust and debris to maintain efficient airflow and avoid overheating.B. Check for Any Loose PartsInspect the laser head, cutting platform, and other components to ensure that all screws, bolts, and fasteners are tight. Loose parts may cause vibrations, which affect cutting quality and machine lifespan.C. Inspect the Cooling SystemEnsure that the dual-cooling chiller is functioning correctly. Check the water levels and temperatures to ensure the machine does not overheat. Refill or replace coolant if necessary.2. Weekly MaintenanceA. Check the Laser SourceEnsure the MAX laser source is working optimally. Clean the lens and mirrors with a soft, lint-free cloth.Check for any discoloration or damage to the laser module. If needed, recalibrate or replace faulty components.B. Inspect the Plasma Power SupplyCheck the HUAYUAN plasma power and ensure there are no signs of wear or damage.Clean the plasma cutting gun and electrodes, ensuring they are free of contaminants that may affect cutting quality.C. Examine the Cable and WiringInspect the flexible, anti-breaking cables and ensure there is no visible wear, fraying, or signs of damage.Check for any exposed wiring and ensure the cables are securely connected.D. Test All Functional ComponentsTest the control system to ensure that the EZCAD software and hardware are functioning properly. Ensure the machine's responses to commands are timely and precise.3. Monthly MaintenanceA. Clean the Cooling and Water Circulation SystemClean and replace filters in the water pump. Check the water temperature and flow to ensure the system is running optimally.Clean the pipes and ensure there is no buildup of debris or contaminants in the water supply.B. LubricationLubricate moving parts such as guide rails, gears, and the Z-axis to ensure smooth movement and reduce wear on the system.Use a high-quality lubricant recommended by the manufacturer.C. Check the Control System and SoftwareUpdate the EZCAD software to the latest version for optimal performance.Back up the system settings and save important data, including cutting parameters and designs.4. Quarterly MaintenanceA. Inspect the Heavy-Duty Body and Exhaust DuctInspect the machine's heavy-duty body for any signs of wear or cracks. Tighten any bolts or fasteners that may have loosened during operation.Clean and check the exhaust duct and ensure it is free of dust and debris to maintain optimal airflow and ventilation.B. Check the Cooling System's EfficiencyEnsure the dual-chiller system is functioning effectively. Measure the temperature of the chiller output and ensure the machine is not overheating.Clean the water circulation system thoroughly to avoid clogging.C. Inspect Safety FeaturesCheck the emergency stop button, fireproof components, and dust covers to ensure they are functioning correctly and not obstructed by debris.Inspect the pressure-resistant, explosion-proof water and air pipes for any signs of wear.5. Annual MaintenanceA. Full System CheckPerform a full system check, including all electrical components, laser source, cooling system, and plasma components. If necessary, perform recalibration of the laser.Inspect all critical components, such as gearbox, plasma power supply, and laser head, for wear and tear. Replace any parts that may be nearing the end of their lifespan.B. Professional Inspection and ServicingSchedule an inspection by a certified technician to check the overall health of the machine, including alignment, calibration, and component health.Replace any worn-out parts, such as laser tube, plasma consumables, and filter systems.6. Additional TipsRegularly Update Software: Keep your EZCAD control software updated to benefit from the latest features, improvements, and bug fixes.Document All Maintenance: Keep a log of all maintenance tasks, including cleaning, repairs, and part replacements, to track the machine's health and help identify any recurring issues.Follow Manufacturer's Guidelines: Always follow the manufacturer's instructions for maintenance and repairs. Using non-recommended parts or procedures can void the warranty.Troubleshooting:Laser Power Issues: If the laser is not cutting effectively, check for power loss, ensure lenses are clean, and verify the cooling system is functioning.Plasma Cutting Problems: If plasma cuts are not clean, check the nozzle, electrode, and gas flow. Ensure the power supply is operating at the correct settings.Inconsistent Cutting Quality: Check alignment, and ensure there are no obstructions in the path of the laser or plasma head.By following this comprehensive maintenance guide, you can ensure your fiber and plasma hybrid cutting machine operates at peak performance, with minimal downtime and maintenance costs. Regular maintenance will extend the life of the machine, reduce the need for repairs, and ensure consistent cutting quality for your production needs.Electrical power cost:Equipment componentsPower consumption (KW)TotalLaser source1.58KW/HMachine bed5Water chiller system +Exhaust fan 1.5Auxiliary gas cost:Gas typeAir costLife timeTotal consumeCutting effectNoteOxygen$2 /Bottle80 minutes2.5 $/HBlack edgeTake 1mm carbon steel as exampleNitrogen$4/Bottle40 minutes2.6$/HWhite edgeTake 1mm stainless steel as exampleNote: The number above is Chinese cost. Just for your reference. By the way, if you use nitrogen a lot, you can consider it in can. So it just cost quarter of the total. Also, you could save the time to change bottlesApplications of Fiber and Plasma Hybrid Cutting Machine:The hybrid cutting machine is suitable for industries requiring high cutting versatility and efficiency:Metal Fabrication: For precision cutting of sheet metals in stainless steel, aluminum, carbon steel, and more.Automotive: Used for cutting structural and body parts in various metals.Shipbuilding: Handles thicker materials for ship body structures, decks, and hulls.Construction and Heavy Equipment: Ideal for cutting thick plates and metal components in construction machinery and heavy industrial equipment.Aerospace: Suitable for cutting various alloys used in the aerospace industry, including lightweight and high-strength materials.Signage and Advertising: Provides precise cuts for signage and metal craft applications, including intricate designs and shapes.General Manufacturing: Efficient for cutting both thick and thin materials, ideal for manufacturing parts, components, and prototypes.Packaging & ShippingPackage and Delivery:1. Anti-Collision Edge Protection: All machine parts are cushioned with soft materials, primarily pearl wool, to prevent any impact during transport.2. Full Film Wrap: The entire machine is wrapped in protective film for additional security.3. Fumigation Wooden Box: Packed in a fumigated wooden box, compliant with international shipping standards.4. Reinforced Base with Iron Socket: A sturdy iron socket is installed at the base of the wooden box to facilitate safe and easy handling.After Sales ServiceMachine Warranty:1. Comprehensive Coverage: Enjoy peace of mind with our comprehensive 2-year warranty covering the entire machine, including the fiber laser source. We ensure free replacement of parts (except for human-caused damage) during this period.2. Lifetime Technical Support: Our expert team is just an email or online message away, ready to assist with all your troubleshooting and operational inquiries.3. 24/7 Online Assistance: Experience uninterrupted support any time, day or night, to maximize the efficiency and performance of your machine.4. On-Site Service: Benefit from overseas training and installation assistance, ensuring seamless operation and comprehensive understanding of your equipment.5. Free Factory Training: Enhance your knowledge with our complimentary hands-on training at our facility, covering all aspects of machine operation and maintenance.6. User Guide and Instructional Videos: Access our detailed manuals and step-by-step videos designed to guide you through setup, operation, and maintenance with ease.Customer Feedback:CertificationsCertifications: FAQFAQ:1. Can you do OEM/ODM?Yes, we offer customized solutions for OEM and ODM projects, tailored to meet specific customer requirements and branding.2. Can products be customized?Absolutely. We can customize our products based on your specifications and requirements.3. What is the MOQ (Minimum Order Quantity)?The MOQ for our products is 1 set, and we're open to further discussion for long-term partnerships or unique situations.4. How long is the delivery time?Manufacturing time is typically around 7-10 days post-order confirmation. Shipping time varies based on your country and port.5. What if I receive products with quality issues?We stand behind our product quality. If any issues arise, please reach out with photos and a description. We will assess the issue and may offer a solution, such as repair, replacement, or other compensation.6. Do you have a video to introduce the product?Yes, we have demonstration videos available upon request that highlight our products' features and capabilities.7. Your price is higher than other suppliers; why is that?Our pricing reflects our focus on quality, reliability, and comprehensive service. We encourage comparing all aspects (warranty, delivery time, after-sales service, etc.) when evaluating value.8. How do you handle tariff issues? Is shipping and customs clearance easy?We offer DDP (Delivered Duty Paid) options for some regions, including the USA and Europe. Our experienced logistics team ensures smooth customs clearance.9. What is your regular packaging?We use standard export packaging designed for protection and long-distance shipping. Custom packaging is also available to meet specific needs.10. Can we add our company logo to the packaging?Yes, we can customize packaging with your logo upon request, with additional costs based on design and quantity.11. Are there any discounts for large orders?Yes, we offer discounts for bulk orders. Please contact our sales team for more details.Our company: Jinan Omai CNC Machinery Co., Ltd. stands as a leading manufacturer, specializing in a diverse range of laser technologies, including laser cleaning machines, welding machines, fiber laser cutting, and marking machines. With a decade of industry expertise, our proficient engineers, skilled assembly and testing teams, and dedicated after-sales support ensure superior quality products and services. We accommodate small batch orders, offer OEM and ODM services, and provide bespoke solutions crafted to your unique specifications. Our esteemed global clientele spans across the USA, UK, Taiwan, South Korea, Malaysia, Thailand, Australia, Brazil, Russia, South Africa, and beyond.
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