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China, Chinese Tank Container Grinding and Dish End Polishing Machine1 Industrial Products Supplier Manufacturer Details, price list catalog:
China Industrial Products Supplier Manufacturer List Catalog
Metal Polishing MachineAutomatic Gouge and Grinding MachineSeam Grinding Machine
Wincoo Engineering Co., Ltd.
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Product Description Product DescriptionSpecial machine for grinding and polishing the inner and outer surfaces of various industrial tanks and vertical and girth welds. Different types of grinding heads can be designed according to requirements, and various stainless steel tanks can be grinded and polished with grinding wheels or sand belts.Application:Grinding and polishing of internal and external surfaces and welds of various industrial tanks--- Stainless steel tank for food and chemical industry--- Various oval head, shallow dish head, cone head, ball head--- Medical disinfection cabinet, filter--- All kinds of vehicle gas cylinder cylinder body and head--- All kinds of large pipe end inside and outside welds--- The inner and outer surfaces of nucleated reactors and similar high-pressure heavy vessels are polished and polished--- Sanding and root cleaning of inner, outer longitudinal and girth welds of nucleated reactors and similar high-pressure heavy vesselsProduct ParameterProduct ApplicationWorkpiece Diameter rangesφ550mm~φ5000mmMinimum Diameter required while with Dust removal system≥φ1400mmMaximum workpiece/vessel thickness≤230 mmSingle section of vessel maximum lengthL≤4500 mmWorkpiece materialsSS,CSWidth of welding seam≤90 mmSurface roughnessRa12.5Machine working environmentPowerThree phase AC 380±10%,50HZ±2%Temperature10-55°CMaximum humidity98%(35°C)Main technical DataMinimum height of Grinding & gouge head to ground 800mmMaximum Height5000 mmVertical moving maximum speed100~1200mm /min(frequency control)Horizontal moving distance5000 mmMaximum horizontal moving speed100~1200mm /min(frequency control)Beam rotating degree allowed±90°Column rotating available allowed±180°The beam deflection2.5mm/minProduct Working Principle1. With grinding wheel and abrasive belt as abrasive tools, it is a special equipment developed for domestic nucleated reactor and similar high-pressure heavy containers, combined with the characteristics of new efficient and powerful abrasive belt and high-speed grinding wheel. It is the ideal equipment for polishing heavy boilers, stainless steel containers and similar large and medium-sized tanks.2. Applied to grinding and polishing of the residual height of the longitudinal and circumferential welds outside the cylinder, grinding and polishing of the surfacing layer of the inner wall of the cylinder and the longitudinal and circumferential root cleaning of the cylinder, such as: (1) grinding of the longitudinal and circumferential welds inside and outside the tank: (3) flat grinding of the stainless steel surfacing layer inside the tank; (4) Grinding of surfacing layer on the inner surface of various heads and grinding of butt welding slope mouthGouge and grinding machine consists of CNC cross manipulator, multifunctional powerful grinding abrasive wheel and belt head, dust removal system,electronic system and pneumatic control system.Multifunctional and powerful grinding wheel and belt head1, It consists of left/right moving device, grinding & gouge head vertical rotating connection flange, grinding & gouge head horizontal rotation unit, grinding & gouge head side swing preventing unit, grinding & gouge head, grinding motor, welding seam abrasive wheel and grinding device, root pass powerful abrasive belt grinding device (abrasive belt contact wheel,tight and side swing preventing device ,), Pneumatic constant pressure relocation mechanism, automatic blade lifting unit and dust removal cover.2, Grinding & gouge head right/left horizontal moving unit consist of motor, special reducer, lateral small slide guide rail. The function of the right/left horizontal moving unit is to keep the grinding centerline coincides with the device center line after 90 degree rotating.3, Grinding & gouge head vertical rotating connection flange consist of motor reduction unit. The function is to facilitate the abrasive belt to parallel with welding seam surface while grinding the cladding welding seam.4, Grinding rotation unit consists of rotation ring and supporter. ±90 degree can be adjusted as vessel internal, external longitudinal/ circumferential seam conditions.5, Grinding & gouge head side swing lock preventing unit consist of lateral sliding device and related tight lock device. The abrasive wheel can automatically adjust the direction through sensor detection by following welding seam. The purpose is to avoid abrasive wheel blocked and dangerous occurs while the grinding direction deflection happens because the anti-floating roller without using. Tight lock device is to keep the abrasive grinding track no deflection.6, The whole grinding & gouge head and grinding belt are using same beam and motor system, consistent pressure relocation and automatic blade lifting system. The only difference is that the abrasive belt has separate wheel tight and side swing preventing device and covers.7, The abrasive belt can satisfy vessel internal and external grindingGouge function technical dataMaximum gouge depth for weld170mmMaximum gouge depth for one-pass gouge≤15mmMoving speed1000mm/minMaximum gouge size of welding seam100×15mm(×)Maximum allowance for single time gouge≤100×5mmMoving speed while abrasive belt grinding350mm/minMaximum allowance for gouge cladding welding layer≥0.5mm/timeEfficiency10~20m/hMaximum tilt angle of welding seam bevel gouge abrasive belt10°Gouge surface qualityWelding pass grind and gouge≤Ra6.3μmWelding root grind and gouge ≤Ra12.5μmCladding welding layer grind and gouge≤Ra6.3~0.4μmBevel grind and gouge≤Ra6.3μmMultifunctional powerful lateral grinding & gouge headVertical rotating angle of grinding & gouge head0~90°Horizontal rotating angle of grinding & gouge head±90°Grinding & gouge head right/left moving distance ±75mmSide swing distance±50mmGrinding & gouge head blade lifting stroke180mmConnection wheel sizeΦ300×100mmAbrasive belt size100 ×2800mmAbrasive belt speed30m/sAbrasive wheel size Φ650×12(12 ~ 22)mmMaximum Abrasive wheel grinding and gouge speed65m/sGrinding and gouge power18.5kWGrinding & gouge head weight650kgDust remove systemDust removal system consists of industrial Wet vacuum cleaner, dust remove hose, suction inlet and related pipes. The features are big rate of flow, powerful negative pressure. Can be effectively used for removing metal powder, metal scrap, fibres, hazardous waste, and specially for the sparked metal scraps. It is equipped with spraying system, and also can be used for remove Inflammable and explosive dust. It can be used continuously. Long service time and lower maintenance cost. Hose between suction inlet and vacuum cleaner is made of refractory stainless steel hose.Power3.0KWAir flow4000m3/h(Ptf)Pressure2200MpaInlet diameterФ170mmOutlet diameterФ330mmPrecipitation tank volume0.2 m3Dust removal efficiency85%PLC control systemThe grinding and gouge machine utilizes Siemens PLC (S7-300) system. To make it easy to operate the machine, the transmitter cabinet control mainly depends on hand-held operation box control. Transmitter cabinet is located on the back of machine, each function grinding & gouge head and accessories are with separate fast interface. Pneumatic unit: air source 0.4~0.8mpa, it is with oil-water separator. Elements are using SMC brand. Grinding/gouge head coordinate control is driven by continuous manual variable frequency. The consistent pressure relocation mechanism can remove the beam deflection during grinding and gouging, which means the abrasive wheel is always perpendicular to the axis of the vessel. Required Linear velocity of vessel roller is 0.1-3m/minute during grinding or gougingMain purchased part brandSNNameBrand1motorSGHB2reducerSGHB3bearingsNSK, Japan4Heavy duty linear guideAMT, Taiwan5ball screwAMT,Taiwan6pneumatic elementSMC,Japan7slewing bearingKorea8self-lubrication systemNanjing,China9low-voltage electrical componentsAIKS, Hong Kong10control cabinetSGHB11PLC frequency converterSiemens,Germany12sensorAIKS, Hong Kong Product PhotosCompany ProfileWincoo Engineering Co., Ltd (WINCOO) is engaged in bringing the most suitable solutions/equipments for client, fabricators, EPC/C companies on pipe fabrication, tank construction, pipeline construction,industrial production lines, clean energy project and other industrial field.Our Services & StrengthWe have ability of providing workable solutions to support clients to be awarded with shorter project execution time, fewer man-hour cost and higher efficiency construction/fabrication method and better quality during phase of project bidding.Based client's facility/site space availability, we are able to study/design and present matched configurations on project schedule, quality, cost and productivity to guarantee production pace is accordance with project requirement.To support project execution, we are always ready to work as fireman to give prompt supply on project materials from different consumables, tools, equipments/machines to special merchandise. With flexibility, we are also glad to perform as procurement agent in China to seek required supply resources.
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